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HomeMy WebLinkAboutNCS000235_Renewal Application_20150303L - �d A 7Ze��" Phone (336) 475-1348 Fax (336) 475-2082 02/20/2015 SW Individual Permit Coverage Renewal Stormwater Permitting Program 1617 Mail Service Center Raleigh, NC, 27699-1617 Subject: Renewal Application form for Stormwater permit #NCS000235. 3440 Denton Road Thomasville, N.C. 27360 Attached is the Permit Coverage Renewal Application Form with TWO copies of required supplemental information. Please call 336-475-1348, or email myerspsouthernresin.com if you have any questions or need additional information. Sincerely, John Myers Quality Manage CIO,, Attachments I Permit Coverage Vjj rj `, ALMA Akvxw JA Renewal Application Form National Pollutant Discharge Elimination System NPDES Permit Number NCDENRStormwater Individual Permit NCS000235 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: Jack Temple III / Southern Resin, INC. Owner Contact: Shawn Daniel Mailing Address: 3440 Denton Road, Thomasville, NC 27360 Phone Number: 336-475-1348 Fax Number: 336-475-2082 E-mail address: danielgsouthernresin.com Faculft Information Facility Name: Southern Resin_ INC. Facility Physical Address: 3440 Denton Road, Thomasville, NC 27360 Facility Contact: Shawn Daniel Mailing Address: 3440 Denton Road. Thomasville NC 27360 Phone Number: 336-475-1348 Fax Number: 336-475-2082 E-mail address: damelLitsouthernresin.com Permit Information Permit Contact: John Mvers Mailing Address: 3440 Dent9n Road, Thpmayi�lle NC 27360 _ Phone Number: 336-475-1348 Fax Number: 336-475-2082 E-mail address: myersLdsouthemresin.com Discharge Information Receiving Stream: Hamby Creek Stream Class: C Basin: Yakin-Pee Dee River Sub -Basin: 03-07-07 Number of Outfalls: one Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. Under NCDENR Construction Permit ID# DAVID-2013-024, the Southern Resin Facility added additional manufacturing and storage areas for the production of water based polyvinyl acetate polymers. This manufacturing addition includes the raw materials Vinyl Acetate Monomer, Acetone, Butyl Acrylate, and DiOctyl Maleate that are stored in bulk tanks contained in concrete dykes. These raw materials will be delivered by rail car and trucks. All of the new dykes are monitored and tested and have individual drainage logs that have been incorporated into the site's Stormwater Pollution Prevention Plan. There are no drains from any diked manufacturing area or tank farm area that feed directly to the ground. CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete and accurate. Signatur Date=./4&'11 241;:�:iiS Print or type name of person signing above Title Please return this completed application form SW Individual Permit Coverage Renewal Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 3%3 8 e f SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do &Qj submit the site Stormwater Pollution Prevention Plan) Initials 'T1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. •S� 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) North Carolina Division of Energy, Mineral, and Land Resources — Stormwater Permitting Facility Name: Southern Resin INC Permit Number: 000235 Location Address: 3440 Denton Road, Thomasville, NC 27360 County: Davidson "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisomnent for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION Print or type name of rson signing above Date L hol "tS Title 3 SPPP Certification 10/13 O S � .0 (D Q (D Q X. <_ v O 5' N rr Ln aq (D (D '< F, v Ull (D v o MF -T,F-7;<.qqla r ` 7\ f - N t 717 fD r r^ ! .,�..'^"� ,j r,%^�\,.�.�% ; � 4 `�� - .a.-- , — .tom �•"1,-;�. t • fj .n ,,y. � � z'y�,•,/�' •/ (�y4+` � �` \ '�"`".+ � J_' �. +s' del-j>rf•. SaT.r < m u v m m � . rD < <..��� 1 .. 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All buckets in containment areas must have a secured lid. - Used filters to be put in buckets with lids. - Documented Weekly inspection of containment areas for spills, buckets, and trash. - Compiled, collected and shipped waste totes of 'off -spec' material to an appropriate disposal facility to clean up stock piles at the site. - Store transfer hoses inside of containment dykes when not in use. - Added aerators to the ponds prior to the outfall location. - Added new dyke for a formaldehyde containing product pump to contain any leaks. Liquid in dyke must be transferred into totes for disposal. Pump was also rebuilt which stopped any apparent leaks. - Replaced piping on manufacturing area roof for the urea blower to contain dust that leads to high Nitrate/Nitrite nitrogen levels. - Replaced caps and locks on all dyke drains, and repaired any leaking draining pipes. - Piping changes to steam pipes from the boiler were changed and/or replaced that eliminated excess non stormwater water runoff into the back driveway and first pond. - Capping all unused hoses. - Weld shut 1170 dyke to assure all liquid is transferred to totes for disposal. Planned completion is 3/27/2015. - Fabricate a long nipple attachment and shut off valve for the hose off the formaldehyde containing strip water receivers from the reactors. Strip water is transferred into tote bins for disposal. This is to assure there is no ground spillage when draining from one tote to another. Planned completion is 3/27/2015. 0 E 0 Ln ILL-, m (v u C Formaldehyde ui Unloading Is 0 Ammonia Unloading n p 0 ro -r74t E-1 L_ 44-- (0 O u- E L- C: (a Ica lie F7== O r0 -OE L-Do ru 9 E 0 0 ry, 0 u E 0 0 N M A '0 Ln Methanol Unloading -C U) 0 E co c LL V) E u- M CL 0 0- L7 r) _0 C: fu Q) CR (a L. 0 U) 41 E u- I Lr .s- c C, 0 C: > CL c C 0 :1 4-1 E 0 \E a )\ e� k \ ){ k{ \\ \\ )o /\ 4£ z ( ( § § §al ' k o 0 ( ® � % 5 |\ LL 0 - % \ - } / \ \ \ % \ \ / 2 % ) §— \ > | — \ ) ) ) j Lcu 3 ) � � s � \ k § k \ \ — } / \ \ \ ) ,o / / / a 7 g m# w A f e 9 g f@$ f f f$\ 0 f c o 0 0 0— e / # o. a a n r#- a 5 � « §_ § §_ k § \_ \_ §.G G G 8 / / \ } '6 ® 6 z ® \ \ 6 5 k \ % /:/ / k / \ ) / 7 \ \ \ \ 2 ) ~ o \ f§ & & k L � 3° z/ _ . \ z / 0 / ■ ( k co / 06 4 z / 0 CN # / # A o o ' ¥ t ■■o @ p @ z _ # r o \ Cl) \ \ o v \ q �\ ( 9 \ \ R $ \ f ~ R = 2ƒ� e E ; a m a n; \ \ = _ / e / _= o m f o o z 0 E \ co\ $ \ f ; --+ o� a a o o f _c 9 f § ) \ 2 E ' » 2 \ ODq. ; 0 o 0 0; (\} \ o . o (o ~ 7 A ƒ E $ & \ \ E o 0 0 0 0 k 2\ f 7@ � { c _ § § § §_ k§ § § ® CD k f ® ® ® ® 0 \ e § } k } } # } f e \ g o -0$ 2 7 § a a- m.a \ « a & e / - w 7 \/ Zf k7 k\ zE c \o j§ /o // /ƒ zz \ � f g h ; 9 ! ~ ~ ° | | | § q § § v ° ° . CD ° ,It \ \ \ m \ \ \ \ ) Cl)\ _ Li- 3 \ \ } j § 7 7 \ r ® |f| .ME IN |\ { \ \ § k f$lf�f�fl2|2 §_\ 0 k § 04 § \ ^ ® /�0 / \ \ % ® o 7 ¥�k / ®ƒ / \ j k \ \ k ) ± a 0 2 ± w tR d Phone (336) 475-1348 Fax (336) 475-2082 NPDES Permit Number NCS000235 344o Den on oa Thomasville, N.C. 27360 Summary of Best Management Practices Utilized during Life of Permit - Keep all containment areas clear of unnecessary buckets and containers. All buckets in containment areas must have a secured lid. - Used filters to be put in buckets with lids. - Documented Weekly inspection of containment areas for spills, buckets, and trash. - Compiled, collected and shipped waste totes of 'off -spec' material to an appropriate disposal facility to clean up stock piles at the site. - Store transfer hoses inside of containment dykes when not in use. - Added aerators to the ponds prior to the outfali location. - Added new dyke for a formaldehyde containing product pump to contain any leaks. Liquid in dyke must be transferred into totes for disposal. Pump was also rebuilt which stopped any apparent leaks. - Replaced piping on manufacturing area roof for the urea blower to contain dust that leads to high Nitrate/Nitrite nitrogen levels. - Replaced caps and locks on all dyke drains, and repaired any leaking draining pipes. - Piping changes to steam pipes from the boiler were changed and/or replaced that eliminated excess non stormwater water runoff into the back driveway and first pond. - Capping all unused hoses. - Weld shut 1170 dyke to assure all liquid is transferred to totes for disposal. Planned completion is 3/27/2015. - Fabricate a long nipple attachment and shut off valve for the hose off the formaldehyde containing strip water receivers from the reactors. Strip water is transferred into tote bins for disposal. This is to assure there is no ground spillage when draining from one tote to another. Planned completion Is 3/27/2015. 1