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HomeMy WebLinkAboutNCG140269_COMPLETE FILE - HISTORICAL_20150727STORMWATER DIVISION CODING SKEET NCG PERMITS PER NO. /v u& DOC TYPE, HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ jo YYYYM M DD Pat McCrory Governor NC®ENR North Carolina Department of Environment and July 27, 2015 9i2,Y'lif Natural Resources JAMES WASHBURN, ENVIRONMENTAL COMPLIANCE MANAGER S. T. WOOTEN CORPORATION PO Box 2408 WILSON, NC 27894 Dear Permittee: Donald R. van der Vaart Secretary Subject: Multimedia Compliance Inspection S. T. Wooten Corporation/Apex Plant #18 Chatham County Department of Environment and Natural Resources staff from the Raleigh Regional Office'conducted a multimedia compliance inspection of S. T. Wooten Corporation/Apex Plant #18 on June 29, 2015 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Quality Mineral, and Land Resources Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 791-4200 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ RRO Files DWR RRO Files DEMLR RRO Files NCDENR Raleigh Regional Office 1628 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 3800 Barrett Drive, Raleigh North Carolina 27609 Phone: 919-791-4200 1 Fax:(919) 788-7159 An Equal Opportunity 1 Alfirmalive Action Employer- Made in pan with recycled paper NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 06/29/2015 Facility Data S. T. Wooten Corporation/Apex Plant -Plant No. 18 12750 Highway 64 East Apex, NC 27502 Lat: 35d 44.2788m Long: 78d 57.6923m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Contact James Washburn Environmental Compliance Manager Comments: y� Inspector's Signature: Date of Signature: Total Actual emissions in Contact Data Authorized Cont Raleigh Regional Office S. T. Wooten Corporation/Apex Plant -Plant No. 18 NC Facility ID 1900099 County/FIPS: Chatham/037 Data Permit 08704 / RO6 Issued 4/3/2013 Expires 3/31/2018 Classification Small Permit Status Active Current Permit Application(s) None Technical Contact I SIP Program Applicability Hank Butts James Washburn Vice President Environmental (252) 291-5165 Compliance Manager (252)290-5912 /� / Compliance Data Inspection Date 06/29/2015 Inspector's Name Lori Ann Phillips �? Operating Status Operating Compliance Code Compliance - inspection Action Code PCE 0 if On -Site Inspection Result Compliance TSP S02 NOX VOC CO PM10 * HAP 2012 0.8300 --- --- --- 0.3800 0.0480 2007 1.44 --- --- 0.6600 0.0344 We Year Violation History: None Date Letter Tvoe Date Test Results Rule Violated None Test Method(s) * Hiehest HAP Emitted Violation Resolution Date Source(s) Tested (1) DIRECTIONS: From Raleigh Regional Office, take I-440 heading south to Highway 64. Take the Highway 64/Tryon Road exit number 98B towards Pittsboro. Once on Highway 64 West, travel approximately 9 miles to Builders First Source on the left (south) side of Highway 64 in Apex. The concrete plant is locatedjust to the right (west) of Builders First Source. (I1) FACILITY DESCRIPTION: The facility is a truck mix concrete batch plant with a maximum output of 120 cubic yards per hour. (III) INSPECTION SUMMARY: On June 29, 2015, I (Lori Ann Phillips) met with Jimmy Washburn, Environmental Compliance Manager, and Michael Barefoot, Plant Manager, to conduct a multimedia compliance inspection at S. T. Wooten Corporation/Apex Plant #18. We first reviewed the facility's air permit and then took a brief tour of the facility. There had been heavy rains over the weekend which lead to cement order cancellations during the time of the inspection; therefore, I was unable to witness a truck being loaded. However, Roy Doster of this office'observed a truck being loaded in February of this year and noted no issues. From an air quality standpoint, the facility appeared to be well maintained. A hard hat, safety vest, safety glasses, and safety shoes are required for this inspection. (IV) PERMITTED EMISSION SOURCES: Emission Emission Source Control Control System Source ID Description System ID Description Truck Mix Concrete Batch Plant (120 cubic yards per hour maximum throughput) SIL 181, two compartment cement / flyash silo (side CD-RA200-18 bagfilter (2,148 square SIL 182 "A" has a capacity of 109.4 tons and side feet of filter area) has a capacityof 36.5 tons) N/A N/A BAT 181 cement weigh batcher TLP 181 BAT-182 track loading point aggregate weigh batcher All equipment was viewed at the time of this inspection. The equipment was not operating at the time of this inspection. No additional permitted sources were observed. (V) SPECIFIC CONDITIONS AND LIMITATIONS: Al. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611 and 2D .1806. In Compliance. This facility appears to be in compliance with all applicable state and federal regulations. Further details follow below. A2. PERMIT RENEWAL AND EMISSION INVENTORY REOUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i). In Compliance. The facility contacts were reminded of this requirement. A3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. In Compliance. The facility uses a central baghouse to control particulate emissions. This system is an effective control for particulate matter. e . . i A4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 213.0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. In Compliance. No VE was observed at the time of the inspection. However, the facility was not operating (loading trucks) at the time of the inspection. Future inspectors should coordinate with the facility contact to find a time to best observe truck loading, keeping in mind that weather may dictate the schedule for the day. A5. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions. Notify the Director by the next business day. In Compliance. The facility contacts stated that there have been no such occurrences. A6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 213.0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. In Compliance. No fugitive dust was observed outside property boundaries and no complaints have been filed against this facility. A7. FABRIC FILTER REQUIREMENTS including cartridge filters baghouses and other dry filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. In Compliance. The bagfilter system is checked daily and magnehetic gauge readings are recorded in an onsite logbook. Mr. Barefoot indicated that the bags are shaken approximately weekly. b. Recordkeeping Requirements - The results. of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. In Compliance. All maintenance and daily checks are entered into the site logbook. Multiple years of logbooks were available for review. A8. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D .1806. "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. In Compliance. No objectionable odors were detected either inside or outside property boundaries. No complaints are on file. (VI) GENERAL PERMIT CONDITIONS: B2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site for at least 2 years and made available to DAQ personnel for inspection upon request. In Compliance. All required records are kept.onsite and readily available. The facility has multiple years of data available. B5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ. In Compliance. No new equipment has been added to the facility since the last permit renewal or modification. B14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. In Compliance. The facility contact presented a copy of the current air permit, 087041106, during the inspection. B15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - If the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. Not Applicable — This program does not apply to this facility. (YII) EXEMPT EMISSIONS SOURCES: No exempt/insignificant sources were observed during the inspection. (VIM) 112r APPLICABILITY: This regulation is not applicable to this facility. (IX) STACK TEST REVIEW: There are no stack tests on record for this facility. (X) EMISSIONS INVENTORY REVIEW: There are no notable data jumps to investigate from the facility's 2007 and 2012 air emissions inventories. (XI) COMPLIANCE HISTORY: On 5/18/2005 a NOV/NRE was issued to this facility for operating with ineffective control. (XII) CONCLUSIONS AND RECOMMENDATIONS: At the time of this inspection, S. T. Wooten Corporation/Apex Plant #18 appeared to be in compliance with all permitting requirements. I recommend the facility be re- inspected within two years. Compliance Inspection Report Permit: NCG140269 Effective: 07/01/11 Expiration: 06/30/16 Owner: S T Wooten Corporation SOC: Effective: Expiration: Facility: S T Wooten - Apex County: Chatham 12816 Hwy 64 E Region: Raleigh Apex NC 27502 Contact Person: Richard Vick Title: VP Phone: 919-363-3141 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): On -site representative James Washburn 252-290-5912 Related Permits: Inspection Date: 06/29/2015 Time: 10:OOAM Exit Time: 11:30AM /Entry Primary Inspector: Lori Ann Phillips Phone: 919-791-4282 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type:, Compliance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterMastewater Discharge CDC Facility Status: ® Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG140269 Owner- Facility: S T Wooten Corporation ' Inspection Date: 06/29/2015 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: On June 29, 2015, a multi -media pilot program inspection was conducted by Lori Ann Phillips (DAQ) to evaluate compliance with the NPDES stormwater and Air Quality permits issued to the facility. The stormwater pollution prevention plan (SPPP) was reviewed and found to contain all components necessary for compliance. The facility was reminded to keep this document updated annually and note all changes and dates of these changes within the records. Secondary containment at the site was viewed and found to be adequate. The facility was reminded to document all stormwater releases from the containment area. Analytical and qualitative monitoring have been performed at regular intervals; however, only a couple analytical monitoring samples have been collected in recent years due to no flow at the outfall. At the time fo the inspection, flow at the outfall was observed; therefore, the facilty was reminded of their quarterly analytical monitoring requirements. The facility uses a sprinkler system to wet sand and aggregates. At the time of the inspection, some runoff from the sprinkler spray was observed leaving the process area between a pump house and the sand pile. The facility added earthen material and created a berm to prevent this runoff. This was completed prior to my departure from the facility. Overall, the site was clean and well -kept and is managed in such a way to meet the overall intent of the stormwater permit. Good use of structural BMPs was noted. Air quality inspection results are included under separate report. Page: 2 N Permit: NCG140269 Owner • Facility: S T Woolen corporation Inspection Date: 06/29/2015 Inspection Type: compliance Evaluation Reason for Visit Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ® ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ® ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ® ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ® ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ® ❑ ❑ ❑ # Does the Plan include a BMP summary? ® ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? M ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? i ❑ ❑ ❑ # Does the facility provide and document Employee Training? ® ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ® ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ® ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ® ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? M ❑ ❑ ❑ Comment: There was a washed out area on the northeast side of the vard between the sand Dile and Dum house when I first arrived on site. Prior to my departure, it was bermed up to prevent stormwater and water used to wet down the sand and aggregate from leaving the site. The wash pond at the facility is relocated from time to time as needed. In its current location, an overflow would travel downhill to the sedimentation pond where the facility's only outfall (Outfall 01) is located. PH correction was being implemented at the pond and the current reading was 7.2. Qualitative Monitoring - Yea No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® ❑ ❑ ❑ Comment: The last qualitative monitoring was conducted on January 5 2015. The facility was reminded to conduct qualitative monitoring on a semi-annual basis. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ® ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: The last analytical monitoring for Outfall 01 was conducted on ADNI 4. 2014 and Darameters were within_ permit limits. At the time of the inspection, the outfall had flow. The facility was reminded to try to collect its analytical samples quarterly and keep record at the facility. There were records indicating that no flow had occurred for many previous quarters. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ ❑ ❑ # Were all outfalls observed during the inspection? ® ❑ ❑ ❑ # If the facility has representative outfall status, is it property documented by the Division? ❑ ❑ ® ❑ Page: 3 Permit: NCG140269 Owner- Facility: S T Wooten Corporation Inspection Date: 06/29/2015 Inspection Type: Compliance Evaluation Reason for Visit Routine # Has the facility evaluated all illicit (non stonnwater) discharges? ® ❑ ❑ ❑ Comment: A rain gauge was located at the top of a Dole near the pond It was suggested that this rain gauge be moved to a better location for rain collection. Page: 4 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary July 27, 2015 JAMES WASHBURN, ENVIRONMENTAL COMPLIANCE MANAGER S. T. WOOTEN CORPORATION PO Box 2408 WILSON, NC 27894 Subject: Multimedia Compliance Inspection S. T. Wooten Corporation/Apex Plant #18 Chatham County Dear Pemuttee: Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a multimedia compliance inspection of S. T. Wooten Corporation/Apex Plant #18 on June 29, 2015 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Quality Mineral, and Land Resources Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 791-4200 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ RRO Files DWR RRO Files DEMLR RRO Files NCDENR Raleigh Regional Office 1628 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 3800 Barrett Drive, Raleigh North Carolina 27609 Phone: 919-791-42001 Fax:(919) 788-7159 An Enual Opportunity 1AKrmative Acron Emplcyer- Made in'part with recycled paper /-2q NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 06/29/2015 Facility Data S. T. Wooten Corporation/Apex Plant -Plant No. 18 12750 Highway 64 East Apex, NC 27502 Lat: 35d 44.2788m Long: 78d 57.6923m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Contact Data Facility Contact Authorized Contact Technical Contact James Washburn Hank Butts James Washburn Environmental Vice President Environmental Compliance Manager (252) 291=5165 Compliance Manager (252)290-5912 (252) 290-5912 Raleigh Regional Office S. T. Wooten Corporation/Apex Plant -Plant No. 18 NC Facility ID 1900099 County/FIPS: Chatham/037 Permit Data Permit 08704 / R06 Issued 4/3/2013 Expires 3/31/2018 Classification Small Permit Status Active Current Permit Application(s) None SH' Program Applicability Comments: Compliance Data �r�Plianc.¢. — ��e-ihi�ec� i.� Inspection Date 06/29/2015 Inspector's Name Lori Ann Phillips Inspector's Signature: ,� /f Operating Status Operating Compliance Code Compliance - inspection Action Code I PCE . Date of Signature: (9 - J-9 - & 0 if On -Site Inspection Result Compliance Tnfal Artnal a n T(1NCNAAB• TSP S02 NOX VOC CO PM10 *HAP 2012 0.8300 --- --- --- 0.3800 0.0480 2007 1.44 --- --- --- --- 0.6600 0.0344 ive Year Violation History: None Date Letter Type Date Test Results Rule Violated None Test Method(s) 0 * Highest HAP Emitted Violation Resolution Date Source(s) Tested (1) DIRECTIONS: From Raleigh Regional Office, take I-440 heading south to Highway 64. Take the Highway 64/Tryon Road exit number 98B towards Pittsboro. Once on Highway 64 West, travel approximately 9 miles to Builders First Source on the left (south) side of Highway 64 in Apex. The concrete plant is located just to the right (west) of Builders First Source. (II) FACILITY DESCRIPTION: The facility is a truck mix concrete batch plant with a maximum output of 120 cubic yards per hour. (III) INSPECTION SUMMARY: On June 29, 2015, I (Lori Ann Phillips) met with Jimmy Washburn, Environmental Compliance Manager, and Michael Barefoot, Plant Manager, to conduct a multimedia compliance inspection at S. T. Wooten Corporation/Apex Plant #18. We first reviewed the facility's air permit and then took a brief tour of the facility. There had been heavy rains over the weekend which lead to cement order cancellations during the time of the inspection; therefore, I was unable to witness a truck being loaded. However, Roy Doster of this office observed a truck being loaded in February of this year and noted no issues. From an air quality standpoint, the facility appeared to be well maintained. A hard hat, safety vest, safety glasses, and safety shoes are required for this inspection. (IV) PERMITTED EMISSION SOURCES: Emission Emission Source Control Control System Source ID Description System ID Description Truck Mix Concrete Batch Plant (120 cubic yards per hour maximum throughput) SIL 18� 1, compartment cement / flyash silo (side CD-RA200-18 bagfilter (2,148 square SIL 182 rt�wo " has a capacity of 109.4 tons and side feet of filter area) " has a capacity of 36.5 tons) BAT-181 cement weigh batcher TLP 181 truck loading point BAT-182 aggregate weigh batcher N/A N/A All equipment was viewed at the time of this inspection. The equipment was not operating at the time of this inspection. No additional permitted sources were observed. (V) SPECIFIC CONDITIONS AND LIMITATIONS: Al. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611 and 2D .1806. In Compliance. This facility appears to be in compliance with all applicable state and federal regulations. Further details follow below. A2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i). In Compliance. The facility contacts were reminded of this requirement. A3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. In Compliance. The facility uses a central baghouse to control particulate emissions. This system is an effective control for particulate matter. A4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or. 1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. In Compliance. No VE was observed at the time of the inspection. However, the facility was not operating (loading trucks) at the time of the inspection. Future inspectors should coordinate with the facility contact to find a time to best observe truck loading, keeping in mind that weather may dictate the schedule for the day. A5. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions. Notify the Director by the next business day. In Compliance. The facility contacts stated that there have been no such occurrences. A6. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. In Compliance. No fugitive dust was observed outside property boundaries and no complaints have been filed against this facility. A7. FABRIC FILTER REQUIREMENTS including cartridge filters baehouses and other dry filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. In Compliance. The bagfilter system is checked daily and magnehelic gauge readings are recorded in an onsite logbook Mr. Barefoot indicated that the bags are shaken approximately weekly. b. Recordkeeping Requirements - The results.of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. In Compliance. All maintenance and daily checks are entered into the site logbook. Multiple years of logbooks were available for review. A8. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. In Compliance. No objectionable odors were detected either inside or outside property boundaries. No complaints are on file. (VI) GENERAL PERMIT CONDITIONS: B2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site for at least 2 years and made available to DAQ personnel for inspection upon request. In Compliance. All required records are kept onsite and readily available. The facility has multiple years of data available. B5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ. In Compliance. No new equipment has been added to the facility since the last permit renewal or modification. B14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. In Compliance. The facility contact presented a copy of the current air permit, 08704R06, during the inspection. B15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - If the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. Not Applicable — This program does not apply to this facility. (VII) EXEMPT EMISSIONS SOURCES: No exempt/insignificant sources were observed during the inspection. (VIII) 112r APPLICABILITY: This regulation is not applicable to this facility. (II{) STACK TEST REVIEW: There are no stack tests on record for this facility. (X) EMISSIONS INVENTORY REVIEW: There are no notable data jumps to investigate from the facility's 2007 and 2012 air emissions inventories. (XI) COMPLIANCE HISTORY: On 5/18/2005 a NOV/NRE was issued to this facility for operating with ineffective control. (XH) CONCLUSIONS AND RECOMMENDATIONS: At the time of this inspection, S. T. Wooten Corporation/Apex Plant #18 appeared to be in compliance with all permitting requirements. I recommend the facility be re- inspected within two years. ' Compliance Inspection Report Permit: NCG140269 Effective: 07/01/11 Expiration: 06/30/16 Owner: S T Wooten Corporation SOC: Effective: Expiration: Facility: STWooten-Apex County: Chatham 12816 Hwy 64 E Region: Raleigh Apex NC 27502 Contact Person: Richard Vick Title: VP Phone: 919-363-3141 Directions to Facility: System Classifications: Primary ORC: - Certification: Phone: Secondary ORC(s): On -Site Representative(s): On -site representative James Washburn 252-290-5912 Related Permits: Inspection Date: 06/29/2015 rn,tnryTime: 10:OOAM Exit Time: 11:30AM Primary Inspector: Lori Ann Phillips �_U Phone: 919-791-4282 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type:, Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stonnwater/Wastewater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Penult: NCG140269 Owner • Facility: S T Woolen Corporation Inspection Date: 06/29/2015 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: On June 29, 2015, a multi -media pilot program inspection was conducted by Lori Ann Phillips (DAQ) to evaluate compliance with the NPDES stormwater and Air Quality permits issued to the facility. The stormwater pollution prevention plan (SPPP) was reviewed and found to contain all components necessary for compliance. The facility was reminded to keep this document updated annually and note all changes and dates of these changes within the records. Secondary containment at the site was viewed and found to be adequate. The facility was reminded to document all stormwater releases from the containment area. Analytical and qualitative monitoring have been performed at regular intervals; however, only a couple analytical monitoring samples have been collected in recent years due to no flow at the outfall. At the time fo the inspection, flow at the outfall was observed; therefore, the facilty was reminded of their quarterly analytical monitoring requirements. The facility uses a sprinkler system to wet sand and aggregates. At the time of the inspection, some runoff from the sprinkler spray was observed leaving the process area between a pump house and the sand pile. The facility added earthen material and created a berm to prevent this runoff. This was completed prior to my departure from the facility. Overall, the site was clean and well -kept and is managed in such a way to meet the overall intent of the stormwater permit. Good use of structural BMPs was noted. Air quality inspection results are included under separate report. Page: 2 Permit: NCG140269 Owner- Facility: S T Wooten Corporation Inspection Date: 06/29/2015 Inspection Type: Compliance Evaluation _ Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ®❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ®.❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ®❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? M ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ® ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? M ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ® ❑ ❑ ❑ # Does the Plan include a BMP summary? ® ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? M ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ®❑ ❑ ❑ # Does the facility provide and document Employee Training? M 0 ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ®❑ ❑ ❑ # Is the Plan reviewed and updated annually? M ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ® ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ® ❑ ❑ ❑ Comment: There was a washed out area on the northeast side of the vard between the sand Dile and Dum house when I first arrived on site Prior to my departure it was bermed up to prevent stormwater and water used to wet down the sand and aggregate from leaving the site The wash pond at the facility is relocated from time to time as needed In its current location an overflow, would travel downhill to the sedimentation pond where the facility's only outfall (Outfall 01) is located PH correction was being implemented at the pond and the current reading was 7.2. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Yes No NA NE M ❑ ❑ ❑ Comment: The last qualitative monitoring was conducted on January 5, 2015. The facility, was reminded to conduct qualitative monitoring on a semi-annual basis Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? - M ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ® ❑ Comment: The last analytical monitoring for Outfall 01 was conducted on April 4 2014 and parameters were within permit limits At the time of the inspection the outfall had flow. The facility was reminded to try to collect its analytical samples quarterly and keep record at the facility. There were records indicating that no flow had occurred for many previous quarters Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ®❑ ❑ ❑ # Were all outfalls observed during the inspection? M ❑ ❑ ❑ # If the facility has representative outfall status, is it property documented by the Division? ❑ ❑ M ❑ Page: 3 f permit: NCG140269 Owner -Facility: S T Wooten Corporation Inspection Date: 06/29/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility evaluated all illicit (non stormwater) discharges? i='.` i Comment: A rain gauge was located at the top of a Dole near the pond It was suggested that this rain gauge be moved to a better location for rain collection. Page: 4 July 16, 2003 Mr. Myrl Nisely Raleigh Regional Office Water Quality Section 1628 Mail Service Center Raleigh, NC 27669-1628 Subject: Storm Water Sampling Data Dear Mr. Nisely, S.T. Wooten Corporation In response to your letter of July 8, 03, 1 will provide the Sampling Data that I have and hopefully give an explanation as to why I do not have the others. NCG 140248 This is a Builders Firstsource plant and is not a part of S.T. Wooten. NCG 140120 This plant is in Henderson, we do not have any material at this location (ie. Cement, Ash, Stone, Sand or Chemicals,) this plant was closed in 1994 or 1995, and has not had any activity to effect Storm Water. I will send a letter by July 30, to DWQ, Central Files. NCG 140233 This plant we feel is Sheet Flow, and all Storm Water that is on site is held by our pit system. A letter will also be sent to DWQ on this as well. NCG 140269, NCG 140294 Were Builders Firstsource plants and S.T. Wooten has purchased them. The Sampling will be included in this letter. NCG 140121 This plant and property did not have Storm Water run off in 2002, but a letter was not sent to DWQ. NCG140010, NCG140122, NCG140234, NCG14035, NCG140236, NCG140289, NCG140317; the drought of 2002 made it impossible to take the samples by July 30, 02, we just did not have enough rain. As time went on the tests were overlooked due to illness of the employee that was in charge of Storm Water. s0 sox 2408 Wilson, NC 27894-2408 252.291.516.5 FAX 252.243.0900 I hope this will help, and as you know we are making every effort to correct any problems we have. Sincerely, James Washburn Safety Associate S.T. Wooten State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director Mr. Richard Vick S T Wooten PO Box 2408 Wilson, North Carolina 27894-2408 Dear Mr. Vick: AA ® NCf?"ESOURC NORTH CAENVIRONMENT AND N ` 1 "*- Subject: NPDES Permit Modification — Name/Ownership Change Permit NCG140269 S T Wooten - Apex (Formerly Builders First Choice) Chatham County In accordance with your request received June 2, 2003, the Division is forwarding the subject permit modification. This modification documents the change in name/ownership at the subject facility. All other terms and conditions in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150E of the North Carolina General Statutes, filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such demand is made, this decision shall be final and binding. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government permit that may be required. If you have any questions concerning this permit, please contact Valery Stephens at the telephone number or address listed below. cc: Central Files Raleigh Regional Office, Water Quality Section NPDES Unit 1617 Mail 8envice Center, Raleigh, North Carolina 27699-1617 Sincerely, l� I I t""r'. an W. Klimek, P.E. 919 733-5083, extension 520 (fax) 919 733-0719 VISIT US ON THE INTERNET @ http://h2o.enr.state.m.usl Valmy.Stephons@nanad.net STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140269 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S T Wooten is hereby authorized to discharge stormwater from a facility located at S T Wooten - Apex 12816 Highway 64 East Apex Chatham County to receiving waters designated as an unnamed tributary to Beaver Creek, a class WS IV NSW CA water in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective June 4, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day June 4, 2003 N I 1 wW Alan W. Klimek, P.E. Director Division of Water Quality By Authority of the Environmental Management Commission W ATp Mr. James Washburn Operations Manager Builder's First Source P.O. Box 981 Apex, NC 27502 Dear Mr. Washburn: m imaei r. casiey, uovernor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 18, 2003 Subject:Stormwater Compliance Evaluation Inspection Builder's First Source 12816 Hwy 64E Permit No. NCG140269 Chatham County On March 11, 2003 Mr. Ken Schuster and Mr. Myrl Nisely of the Raleigh Regional Office of Division of Water Quality met with you to inspect the above readymix concrete facility for stormwater permit compliance. The checklist used is attached. Your assistance was greatly appreciated. The following observations were made: I. A USGS general location map is needed for the SP3 manual that shows the flow of rainwater from the site to or toward a water of the State, latitude and longitude, and the name of the body of water it reaches. Permit Part II(A)(1)(a). 2. Obtain a less cluttered local site map that shows flows with arrows, % impervious surface and other details noted in Part II(A)(1)(c). Be sure to include all physical components such as the small pond. 3. Add a page to the SP3 manual that officially designates the person(s) authorized to sign reports submitted to the State. 4. Begin documenting observations made before emptying secondary containment structures Part II(A)(2)(b) and Housekeeping inspections Part II(A)(4). 5. Vehicle Washing travels to the detention pond. Samples for compliance were stated to have been taken at a location near the culvert pipes and at a second location about 15 or 20 feet upstream, then combined. The sampling event is to take place at only one location, at the culvert. 6. The small pond with bright green water has not been used for drum washings in recent times. You indicated that modifications of that area are planned, now occasionally used for disposal of unused concrete. The Division requests that in that work you include removal of concrete materials from the creek behind the green pond. The creek has also had riprap added downstream of the cementous area. We ask for this to be removed, as well, probably after the upper section has been cleared. Please submit these flans to the Division for review. Waywl+w�p Raleigh Regional Office 1628 Mail Service Center phone (919) 571-4700 Customer Service Water Quality Section Raleigh, NC 27699-1628 facsimile (919) 571-4718 1-877-623-6748 �A NUIENR tswioers rust source uct sit tnu rage z otz 7. The rain data portion of the analytical data did not include a value for total flow. This is calculated from inches of rainfall and duration of the rain event, factored for the area of the watershed. Please obtain this calculation for both past and future sampling events. 8. Insert sampling Chain of Custody reports into the analytical data section of the SP3 manual. This facility is being purchased by S.T. Wooten, Inc. Be sure to submit change of ownership notification to the Stormwater Permitting Section at the address in the permit for your analytical data submittal, a name change request for permit numbers NCG140269 and WQ0014391 (Drip wastewater permit for which a renewal package is being prepared at this time). The permit provides a 30 day period after an inspection to upgrade the documentation. Please provide a report to Myrl Nisely by April 18 verifying that the deficiencies have been corrected. If you have questions or comments, contact me at 919-571-4700. Sincerely, `� 04 Myr A. Nisely Environmental Specialist xc: Chatham County Health Department Central Files Readymix Concrete Stormwater Inspection Checklist Type of Visit OCompliance Inspection/Program Audit HTech Assistance or Recon Location Builde^, r s Fib o�c�e! y 64W- CZ[ tli m County Facility Number NCG146260.Date3/1 I/03 Time In1:15 Time Out 3A0 People Interviewed, and Titles: JJmes.Washbuum ,Operations -manager SPPP Documentation (Site Plan Part ❑ (A)(1) 1. Copy of Certificate of Coverage ®Yes pNo Copy of Permit ®Yes pNo Requested but not required 2. General Location (USGS) Map shows plant pYes pNo, lines of discharge Part II(A)(1)(a) to water of State Eyes ®moo, Stream labeled 'Yes pNo, Latitude and longitude pYes ®No Comment s:Wl _;e discussed how to,zoom`and add the above ,detatls toss .o`au_map 3. Narrative Descnphon of Practices ❑Yes ❑No •'r� Part II(A)(1)(b) 4. Site map ®Yes pNo Shows flows & areas served with arrows and Part II(A)(1)(c) % impervious surface pYes pNo, buildings ®Yes pNo, process areas ®Yes pNo, disposal areas pYes''INo, drainage structures pYes ❑No, existing BMPs such as secondary containment Eyes pNo, list of potential pollutants pYes pNo F — x , Comments Elementaare missngi(ex small,pond), iiot clear how waterflows Discussedupgrades k..� KRIM 5. List of significant spills in last 3 years or certif. if none ®Yes pNo der-e—�nond Part II(A)(1)(d) RRO called? pYes pNo 6. SW outfalls have been evaluated for Qrocess water ®_Yes pNo M Part II(A)(1)(e) 7. Feasibility of Changing Practices ®Yes pNo' Part II(A)(2)(a) 8. Secondary Containment ®Yes pNo Schedule needed? El ®`ro ? y Part II(A)(2)(b) Records of Draining Containment, Observations Made pYes No Use:fo' -,,signature rD �•s l^"�' €v wz-wp ar,{- •arz'.-+-'""i^- --"s rA' ^--�YtYiv s ""'"'.�.:.`"'••-•a: Part 9. BMP Summary ®Yes pNo Rdmrnder ,updatthese as changes aree V Part lI(A)(2)(c) 10. SPRP Plan Yes ❑�o, Responsible personnel still employed here? pYes 0No Up'dtePart II(A)(3) 11. PM and Housekeeping, Plan ®Yes pNo Record of Inspections? pYes ®No Part II(A)(4) 12. Employee training pYes pNo— for everybody ®Yeses❑No^R°r Part II(A)(5) 13. Responsible parties, chain of command page ®Yes ❑Noo Part II(A)(6) 14. Plan updated/reviewed annually ®Yes pNo Revlsron dates:on each page G od Part II(A)(7) 15. Stormwater Facility Inspection Program ®Yes pNo Grp makes to r,w/ Twiny' Part II(A)(8) 16. This Plan Has Been Implemented (documents in manual, Part II(A)(9) employees show awareness ®Yes pNo Comments Sampling and Analytical Data Part II(C) All Stormwater and Process Water is Recycled (IIC(31) pYes pNo Rain Gauge on site (not required) ®Yes UNo If <I0 yr storm and overflows, sample. If>10 yr storm, sampling not required. How do they know if 10 yr storm or not? Record of an overflow pYes pNo Details If not all recycled, what is allowed to discharge? Vehicle Cleaning (IIC2) Recycle overflow (IIC3 above) Q Wetting of Aggregate (IIC4)H Mixing drum cleanout (IIC5) Note: this checklist does not take the place of your permit. You are fully responsible for following the permit. For the topics checked in last question, Analytical data present ®Yes pNo, Compliant? ®Yes pNo Detarls U�htcle cleaning runs to detenntionipond Total premp ®Yes pNo, Storm duration ®Yes pNo, Total (]ow Est. pYes®NgField pH ®Yes pNo, Chain of custody pYes pNo Qualitative Monitoring performed semiannually ®Yes pNo Wet Ej DryPart II(F) Stormwater not combined with process wastewater— general runoff PartII(C)(I) Analytical data pYes pNo, Chain of Custody pYes''ANo, Qualitative Monitoring performed semiannually (Section F) pYes ®No, Wet Q Dry m If using cutoff policy, how many sample rounds Cutoff Concentrations met pYes pNo F Ever have a Bypass? pYes pNo (III (C)(4)a 1 &2) Notification given? pYes pNo Outdoor Inspection I located all discharge points ®Yes pNo No. of areas served Sample points appropriate Yes ®No S fomw1 caMEa�nplelust:uiifront of culvert gape Do not•coin6�ne'sainTp"les' Location if different from discharge point Housekeeping: Trash ®Yes pNo Dust pYes pNo Plant was well cared for. Take pH pYes pNo Values) Take photos pYes pNo Containment Area satisfactory ®Yes pNo, Loose drums pYes pNo, Locked drain ®Yes pNo Concrete disposal pile comments Snrall volern fron[� of grejen pound. Inspection Summary Comments S�te;is basically m good,'shape�, Some practices have been changed{ui the last>yeai to better comply:`A few topics in tiie SP3 manual still'°need attention S T Wooten haspurchased Builder's There maybe guidance avatlable from their officials on some of the questions/issues raised ui4his inspection f..z;_s,,,a:xc.�Sa�s.:a._- on. Recommendations:Work with Bdl Twitty and-Wnntenan`detern„nP a hect.rn„rsP:nfarr,nn. Letter is to go to: Name Title Address Helpful Information at http7//h2o.enr.state.ne.US/$Li/Maiiva]s—Factsheets.htm Note: this checklist does not take the place of your permit. You are fully responsible for following the permit. United States nvironmental Protection Agency Washington, D.C.23460 Approved. EPA OMB OMB No. 2040-0057 Water Compliance Inspection Report Approval expires B-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 19 L�20I 1 u 2 w 31 NCG140269 111 12 � 03/03/11 117 18 � j L LJ IJ LJ Remarks 211111111111111111111111111111111111111111111111166 Inspection Work Days FacilAy Self -Monitoring Evaluation Rating 81 GA -------------- ---------- ----- Reserved ---------- ------- 67 1 1 69 70 LJ 71 liI 72 L7374 751 1 1 1 1 1 1 Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:15 PM 03/03/11 99/08/01 Goldston's Building Supply Exit Time/Date Permit Expiration Date 12816 Hwy 64 East Apex NC 27502 03:00 PM 03/03/11 04/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data James iaashburn/// Name, Address of Responsible Official/Title/Phone and Fax Number Contacted J D Goldston III,4900 Hwy 98 Hest Wake Forest NC 27587//919-848-9047/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Records/Reports Storm Water Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Myrl Nisely RRO NQ//919-571-4700/919-571-4718 Signatur of Managemen O A eviewer Agency/Office/Phone and Fax Numbers Date EPA Form 356d(Rev 9-G Previous editions are obsolete. F,n...,,, W,0 %a April 8, 2003 Mr. Myrl Nisely Raleigh Regional Office Water Quality Section 1628 Mail Service Center Raleigh, NC 27669-1628 Subject: Stormwater Compliance Evaluation Inspection Permit No. NCG140269 Dear Mr. Nisely, S.T. Wooten Corporation With respect to the March 18ih letter from you in regard to the inspection of our Apex facility, we have made or will make the following updates to our SP3 manual: -A new USGS general location site map has been added. Richard Bowen, Staff Engineer for S.T. Wooten will draw a new site map for Apex. 1 could not find in our permit the section that states the requirement that a designee be named for reports, but I will also add this to our SP3 manual. -The documenting for the secondary containment structures has been found and put in it's proper place. There is also a clear understanding of the location stormwater sample is to be taken. -I will be working with the staff engineer to come up with a plan for the pond. 1 do not agree that there is a creek behind the containment pond. This is clearly a drainage ditch. It begins behind the pond and does not have water flow, other than a drain. The ditch is confined to our property and the riprap was added at the time of construction to help with erosion. I do not think that this was improper. -The total flow has been calculated and added to data. Chain of custody has been located and added to the SP3 manual. PO Box 2408 Wilson, NC 27894-2408 2.52.291.5165 FAX 252.243.0900 Myrl, as you know, I now work for S.T. Wooten and they are dedicated to safety and environment. I look forward to having the expert help that they can provide. I will keep you informed of any plans for the pond area. Sincerely, James Washburn cc: George Strickland March 31, 2003 Point Source Branch Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: Notice of Change of Ownership Storm Water Permit No. NCG140269 Builders FirstSource of Raleigh, Inc. Apex, Chatham County, NC Dear Sir: .1.IS DENR RALEIGH REGIONAL OFFICE'I S.T. Wooten Corporation Storm Water Permit No. NCG140294 Builders FirstSource of Raleigh, Inc. Benson, Johnston County, NC I am writing to inform you that S. T. Wooten Corporation of Wilson, NC has purchased two concrete mixing operations at the above referenced addresses from Builders FirstSource of Raleigh, Inc. as of April 1, 2003. S. T. Wooten Corporation hereby requests that you transfer the above referenced permits, to the extent that they relate to those concrete operations. Thank you for your assistance. Sincerely, S. T. Wooten Corporation Richard Bowen Staff Engineer RB/dsb JQOR_myr---_RS°e' I�t C`tRI2D B"'EtJ a5a(a3o cogia - 3//�� 11�\ �e PIN*� - `6t 6'l I ok PO Box 2408 Wilson, NC 27894-2408 252.291.5165 Fax 252.243.0900 S.T. Wooten Corporation PO Box 2408 Wilson, NC 27894-2408 Point Source Branch Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 State of North Carolina Department of Environment and Natural Resources Raleigh Regional Office Michael F. Easley, Governor NCDENR William G. Ross, Jr., Secretary NORTH CAROLINA DEPARTMENT OF ') ENVIRONMENT AND NATURAL RESOURCES CERTIFIED MAIL DIVISION OF WATER QUALITY RETURN RECEIPT REQUESTED January 31, 2002 MR. JIMMY WASHBURN BUILDERS FIRST SOURCE, CONCRETE DIVISION 12816 HWY. 64 EAST APEX, NC 27502 Subject: Notice of Violation Permit NCG 1400269 Apex, NC Chatham County Dear Mr. Washburn: On December 6, 2001 Mr. Joe Albiston of the Raleigh Regional office of Division of Water Quality met with Jason Hackney to conduct a stormwater inspection of Builders First Source Concrete's Plant in Apex. Upon inspection of the storage area for chemicals it was observed that secondary containment for this area was not in place. According to Certificate of Coverage NCG140269 Part II Section A 2(b) "A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff." According to Certificate of Coverage NCG140269 Part III Section A 1 "The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial certificate of coverage issued. pursuant to this general permit and updated thereafter on an annual basis." 1) Please submit above schedule and information on implementation. Runoff from the washing of the concrete trucks was not running into the containment pond but running off site. According to Certificate of Coverage NCG140269 the Daily Maximum Limit for Total Suspended Solids is 30 mg/L, Settleable Solids is 5 mVL, and pH is a range of 6 to 9. Please respond in writing to Mr. Joe Albiston of this office within 10 working days of receipt of this notification. Sincerely, Kenneth Schuster, P.E. Regional Supervisor cc: Central Files Chatham County Health Dept. 1628 Mail Service Center, Raleigh, NC 27699.1628 Telephone (919)5714700 FAX (919)5714718 An Equal Opportunity Affirmative Action Employer - 50% recycled/10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director 1, e: '011' NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES 11/27/2000 CERTIFIED MAIL RETURN RECEIPT REQUESTED J.D. GOLDSTON, III GOLDSTON'S BUILDING SUPPLY 4900 HIGHWAY 98 WEST WAKE FOREST NC 27587 SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT PERMIT NUMBER NCG140269 GOLDSTON'S BUILDING SUPPLY CHATHAM COUNTY Dear Permittee: Payment of the required annual administering and compliance monitoring fee of $80.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105, under the authority of North Carolina General Statutes 143-215.3(a)(1), (1a) and (1b). Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 ncac 2H.0105(b) (2) (k) (4), and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, NC 27699-1617 If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty (30) days following recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and fled with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or payments received, revocation shall be final and binding. If you have any questions, please contact: Mr. Ken Schuster, Raleigh Water Quality Regional Supervisor, (919) 571-4700. Kerr T. Stevens cc: Supevisor, Water Quality Permits and Engineering Unit Raleigh Regional Office County Health Department P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper =' State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director July 27, 1999 J.D. GOLDSTON, III GOLDSTON'S BUILDING SUPPLY 4900 HIGHWAY 98 WEST WAKE FOREST. NORTH CAROLINA 27587 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Stormwater Permit Goldston's Building Supply COC Number NCG140269 Chatham County Dear Permittee: Your facility was recently granted coverage under stormwater general permit NCG 140000. This letter serves as your notification that the Division of Water Quality (DWQ) has reissued the general permit and that your facility's coverage will continue under the conditions of the reissued general permit. Please review the new permit to familiarize yourself with the changes in the reissued permit. The permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. Enclosed is a permit package which contains the following information: * A copy of general Stormwater permit NCG140000 * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment. or decree. If you have any questions regarding this permit package please contact Darren England of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 545 Sincerely, b/¢l`l y for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Raleigh Regional Office i�•.rv�.,L> 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140269 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, GOLDSTON'S BUILDING SUPPLY is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at GOLDSTON'S BUILDING SUPPLY 12816 HIGHWAY 64 EAST APEX CHATHAM COUNTY to receiving waters designated as UT Beaver Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III. IV, V. and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens. Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director May 7, 1999 Mr. J.D. Goldston, III Goldston's Building Supply 4900 Highway 98 West Wake Forest, North Carolina 27587 NCDENR Subject: General Permit No. NCG140000 Goldston's Building Supply COC NCG140269 Chatham County Dear Mr. Goldston: In accordance with your application for discharge permit received on February 8, 1999 we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Darren England at telephone number 919/733-5083 ext.545. — 2 Sincerely, ORIGINAL SIGNED BY I7. LLIAM C. MILLS NGY I Kerr Stevens i . Rit�r'U. �. Rc�IONAI Ic r cc: CRalEigh.RegionalOffic�e — P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG14U269 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Goldston's Building Supply is hereby authorized to discharge stormwater from a facility located at Goldston's Building Supply 12916 Highway 64 East Apex Chatham County to receiving waters designated as an unnamed tributary of Beaver Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV of General Permit No. NCG 140000 as attached. This certificate of coverage shall become effective May 7, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May 7, 1999. ORIGINAL SIGN® BY WILLIAM C. MILLS for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Facility Location Map USGS Topographic Map 7.5 Minute Series Facility: �jOc,JS'Ta..��S �u"��•"Jc-�rra.� Map ID Latitude: qy' Longitude: ��6 5 7 � _l Z " NCDENR Stormwater and General Permits Unit Parameter Submitt COC Number NCG140269 Value Facility Name Goldston's County ®Mgf a9 UPPIY Total Flow Outfall Number 001 Total Suspended Solids (mg/1 96.6 Date Sample Collected 6/14/2001 ph (units) 8.79 Certified Laboratory # 1 mar01-13357 Certified Laboratory # 2 > 55 gall mo New Oil Usage New Motor Oil Usage gal/month Total Event Precipitation 1.75 inches Event Duration 1.5 Hrs. AiR?S."'S� 3r r"' �SIYQNI " SGj2'T;1-''` v R.1cor` ()14" � IV 14+�4�IC' 4 A,y'ry>�utY>r'�y. General Permit NCG140000 Stormwater Discharge Outfall Monitoring Report Data Entry Date 9/26/2001 Parameter Submitt Value VMA Total Flow (MG) VMA Oil & Grease (mgll) VMA TSS (mg/1) VMA MBAS (mg/1) VMA Leadjotal (mg/1) VMA pH (units) State of North Carolina Department of Environment and Natural Resources Raleigh Regional Office Adiliftsmalf,.�MEMMMn� Michael F. Easley, Governor NCDENR William G. Ross, Jr., Secretary NOTM CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL REsauRcE CERTIFIED MAIL DIVISION OF WATER QUALITY RETURN RECEIPT REQUESTED January 31, 2002 MR. JIMMY WASHBURN BUILDERS FIRST SOURCE, CONCRETE DIVISION 12816 HWY. 64 EAST APEX, NC 27502 Subject: Notice of Violation Permit NCG 1400269 Apex, NC Chatham County Dear Mr. Washburn: On December 6, 2001 Mr. Joe Albiston of the Raleigh Regional office of Division of Water Quality met with Jason Hackney to conduct a stormwater inspection of Builders First Source Concrete's Plant in Apex. Upon inspection of the storage area for chemicals it was observed that secondary containment for this area was not in place. According to Certificate of Coverage NCG140269 Part II Section A 2(b) "A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff" According to Certificate of Coverage NCG140269 Part III Section A 1 "The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the initial certificate of coverage issued pursuant to this general permit and updated thereafter on an annual basis." 1) Please submit above schedule and information on implementation. Runoff from the washing of the concrete trucks was not running into the containment pond but running off site. According to Certificate of Coverage NCG140269 the Daily Maximum Limit for Total Suspended Solids is 30 mg/L, Settleable Solids is 5 ml/L and pH is a range of 6 to 9. Please respond in writing to Mr. Joe Albiston of this office within 10 working days of receipt of this notification. Sincerely, Kenneth Schuster, P.E. Regional Supervisor cc: Central Files Chatham County Health Dept. 1628 Mail Service Center, Raleigh, NC 27699-1628 Telephone (919)571-4700 FAX (919)571.4718 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper klBuilders FirstSource 12816 US Hwy 64 West Apex, NC 27502 Phone 919-363-3141 Fax 919-363-1705 NCDENR 1628 Mail Service Center Raleigh,NC 27699-1620 RE: Ref NoV of 12/06/01 Dear Mr. Schuster: !, FEB 2 12UU2 February 14, 2002 A plan to conform to certificate of Coverage NCG 140269 Part 11 Section A 2(b) as related tot the containment of chemical admixtures has been implemented. The estimated date of completion of containment walls is March 31, 2002. With regards to runoff from truck washing, we have implemented the following procedures: I. The clean out of the wash pit, thus containing washout on our own property 2. By using a retardant chemical, our trucks are no longer using the wash pit to wash out into on a daily basis 3. Using pre -cast forms to capture returned concrete thus further minimizing the use of the washout pit. The most recent grab samples cf June IA, 2001 v, ere it-. t1.:eir maximum daily Maximum Limits for Total Suspended Solids, Settable Solids and PH range. Sincerely, ,Gt��� games Washburn Operations Manager