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HomeMy WebLinkAboutNCG020061_COMPLETE FILE - HISTORICAL_20160916STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /VC&oa��� DOC TYPE LYHISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ YYYYMMDD Environmental Quality September 16, 2016 MARTIN MARIETTA MATERIALS, INC. ATTN: JOHN TIBERI —PRESIDENT MID -ATLANTIC DIVISION 2710 WYCLIFF ROAD RALEIGH, NC 27607 Dear Permittee: PAT McCRORY Governor DONALD R. VAN DER VAART Secretary Subject: Multimedia Compliance Inspection Martin Marietta Materials, Inc. Reidsville Quarry Rockingham County Department of Environmental Quality staff from the Winston-Salem Regional Office conducted a multimedia compliance inspection of Martin Marietta Materials Inc. Reidsville Quarry on September 1, 2016 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection, please contact Ryan Swaim at (336) 776-9659 or ryan.swaim@ncdenr.gov. Thank you for your cooperation. encl: Air Quality Inspection Report Mining Inspection Report Stormwater Inspection Report cc: DAQ WSRO Files DEMLR WSRO Files DWR WSRO Files DNVM WSRO Files State of North Carolina I Environmental Quality Winston-Salem Regional Office 1 450 West Hanes Mill Road, Suite 300 1 Winston-Salem, North Carolina 2TI05-7407 336 776 9800 T 1 336 776 9797 F NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 09/14/2016 Facility Data Martin Marietta Materials, Inc. - Reidsville Quarry 7639 NC Highway 87 Reidsville, NC 27320 Lat: 36d 22.2640m Long: 79d 43.6080m SIC: 1423 / Crushed And Broken Granite NAILS: 212313 / Crushed and Broken Granite Mining and Quarrying Contact Data Facility Contact Authorized Contact Technical Contact Josh Turner Plant Manager (336) 584-8875 John Tiberi Division President (919)781-4550 Jay Nivens Sr. Environmental Engineer (704)409-1475 Winston-Salem Regional Office Martin Marietta Materials, Inc. - Reidsville Quarry NC Facility ID 7900045 County/FIPS: Rockingham/157 Permit Data Permit 04133 / R15 Issued 5/13/2015 Expires 1/31/2018 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability Sip MACT Part 63: Subpart 6C NSPS: Subpart 000 Compliance Data Comments: k J Inspection Date 09/01/2016 Inspector's Name Ryan Swaim Inspector's Signature: ` Operating Status Operating Compliance Code Compliance - inspection 4� Action Code FCE Date of Signature: / R.S On -Site Inspection Result Compliance Total Actual emissions in TONSIYEAR: TSP SO2 NOX VOC CO PMIO HAP 2011 0.2440 --- --- 0.0890 --- 2007 0.9610 --- --- --- - - 0.4580 --- Five Year Violation History: None Date Letter Type Rule Violated Performed Stack Tests since last FCE: None Date Test Results Test Method(s) * Hip hest HAP Emitted (in Violation Resolution Date Source(s) Tested I PERMITTED SOURCES: Emission Source ID Emission Source j Description --� Control — System ED --- Control System Description Non -Metallic utilizing water suppression with no other control devices, including: i veying_Operations i NIA ES -Convey (NSPS} Con --------I -- ---- N/A ' ------- �_ __ W! ES -Crush (NSPS) I Crushing Operations i' NIA_ ; _ NIA ES- Screen (NSPS) Screening Operations 1= N/A ! NIA Insignificant / Exempt Activities: Exemption Source of Source Source of Title V Pollutants. Regulation J TAPs. I - OST - 1, I - OST - 2 - Two aboveground 2Q .0102 ' I0,000-gallon diesel fuel storage tanks ? (c)(I)(D)(i) Yes Yes I - OST - 3 - Aboveground 3,000-gallon } 2Q .0102 Yes W { gasoline storage tankI; (c)(1)(D)(ii) —��„ Yes Aboveground 250-gallon crusher 2Q .0102 Yes oil storage tank _ _ (c)(2)(A)(1) Yes --- I - OST - 7 - Aboveground 550 gallon recycled 2Q .0102 Yes Yes oil storage tank OST - 5 - Two aboveground ! �102oil storage tanks ; Yes DISCUSSION: On September 1, 2016, Multi Media Inspector Mr. Ryan Swaim, Environmental Specialist of the WSRO-DEMLR, contacted Mr. Jay Nivens, Environmental Engineer and Shane Hobson, Plant Manager, of Martin Marietta Materials, Inc. - Reidsville Quarry to conduct a Multimedia Inspection of the facility. The facility was last inspected by DAQ personnel on April 20, 201-5 aril it appeared to be operating in compliance at that time. Martin Marietta -Reidsville Quarry crushes various size stone, which is used for various purposes, such as road construction. The facility is open for business Monday -Friday, 8 - 10 hours/day, and 51 weeks/year at the present time. The facility does however experience occasional reduced operating hours due to seasonal and market demand. APPLICABLE REGULATIONS: The applicable air quality regulations as listed in condition A.1 of Air Permit No. 04133R14 are: 2D .0202, 2D .0501, 2D .0510, 2D .0521, .0524 (40 CFR 60 Subpart 000), 2D .0535, 2D .0540, 2Q .0102, and 2Q .0309. This facility is not required to implement a risk management plan under the federal regulation 40 CFR 68, Section 112(r) because they do not produce, use or store any of the regulated chemicals in quantities above the threshold limits. However, the General Duty Clause contained in this rule applies to all facilities and requires the safe and responsible handling of hazardous materials in any quantity. 2 SAFETY: A safety vest, shoes, and eyewear are required at the plant. Martin Marietta requires each visitor to watch a brief safety video before entering the quarry premises. The office parking lot for visitors has a slight incline and each parking space is fitted with a wheel chock. PROCESS and INSPECTION: The process begins with holes being drilled into the quarry walls, usually in a vertical axis. After holes are drilled, a mixture of ammonium nitrate and other material is ignited with blasting caps causing an explosion, causing rock to break into pieces of various sizes, which fall mainly into the quarry floor and/or roads leading into and out of the quarry. The loose rock is then picked up by approximately 50-tan front end loaders and placed into piles known in the industry as "Muck Piles." The piles are occasionally watered by the facility's water truck to prevent fugitive dust, before being transported by 50-70-ton dump trucks and offloaded into the dump hopper (ID # 1) and associated feeder (ID #2). The rock is then fed into the primaryjaw crusher (ID #3) and then routed to the remaining circuit of various conveyors, screens, and secondary crushers. The crushed pieces of rock eventually are stock piled into different diameter stone. Some RIP -RAP (the largest stone — 7 inches in diameter) is also made at this location. The following are the examples of stone crushed at this location: 78M (crushed stone) - Used in the asphalt and concrete industry. 57, 67 (crushed stone) - Also used in the concrete and asphalt industry. 5 (crushed stone) - Used or placed around septic tank drainage (nitrification) lines Aggregate Base Course (ABC) — Crushed stone used for road bases, building pads, residential driveways, and some parking lots. Most of the plant (only the secondary circuit) was crushing stone during the MMI inspection. No visible emissions were detected from any of the equipment indicating compliance with 2D .0510 and 2D .0521, but also subject NSPS Subpart 000 sources. The facility was also moving stone inside the quarry and trucks were being loaded with various sized stone for customers. The facility's permit exempt tanks consisting of: two aboveground, 10,000-gallon Diesel fuel storage tanks, I-OST-1 and I-OST-2, which store fuel for the haul trucks, water truck and bucket loaders. The facility also has one aboveground 3,000-gallon gasoline storage tank, I-OST-3, two aboveground 2,000-gallon motor oil storage tanks, I-OST-4 and I-OST- 5, one aboveground, 250-gallon crusher oil storage tank, I-OST-6 and one aboveground, 550-gallon recycled oil storage tank, I-OST-7... . PERMIT CONDITIONS: Condition A.2 (213 .0202) deals with "Registration of Air Pollution Sources." The permit for this facility expires on January 31, 2018. At least 90 days prior to the expiration of this permit, the Permittee shall submit a permit renewal and an emissions inventory for the 2016 calendar year. Mr. Hopson was reminded of this requirement during the inspection. Condition A.3 contains the 15A NCAC 2D .0501(c) equipment reporting requirement. This condition requires this facility to maintain an on -site equipment list and plant flow diagram of all equipment covered under this permit. This list must include the rated crushing capacity of all crushers, width of belt conveyers, dimensions and configurations of screens, the rated capacity of all other equipment not exempt from permitting, dates of equipment manufacture, dates of required NSPS testing, and must bear the date of last revision. This condition also requires the permittee to provide a 15- day written notification to the Regional Supervisor of the Division of Air Quality, including a revised plant flow diagram and equipment list, any time the permittee installs new non -primary crushing equipment or relocates existing non -primary crushing equipment. A current equipment list and flow diagram that adhere to the requirements of this condition were included in the most recent permit revision (mainly for self-propelled equipment). Upon arrival at the facility Mr. Hopson provided an equipment list and plant flow diagram to Mr. Swaim. This list appeared to be the same as the list submitted during the last permit renewal, indicating no equipment changes. The facility appeared to be in compliance with 2Q .0501(c). Condition A.4 contains the 15A NCAC 2D .0510, "Particulate Control Requirement." This condition requires the permittee to not produce materials in such a manner that PM, PMio, and total suspended particle ambient air quality standards are exceeded beyond the property boundary. Additionally, the facility is required to control fugitive dust emissions as required by 15A NCAC 2D .0540 (and permit condition A.11), and control process generated emissions from crushers with wet suppression so that all applicable opacity standards are met. Mr. Swaim observed no visible emissions from haul roads. The facility appeared to be in compliance with this permit condition. Condition A.5 limits the primary crusher limited to 670 tons per hour production capacity at a maximum discharge opening of 7 inches. The crusher currently has never exceeded 670 tons per hour production rate according to plant personnel and the 7-inch requirement. Mr. Hobson stated that the primary crusher jaw was set at 4.25 inches with a production rate of — 450 tons/hour. The facility appeared to be in compliance with this permit condition. Conditions A.7 and A.8 contain the 2D .0521 visible emissions control requirement. This condition limits sources to 20 percent or 40 percent opacity depending on manufacture date. It should be noted that 40 CFR Part 60, Subpart 000 limits many of these sources to more stringent visible emissions standards than the limits listed in 2D .0521 and is discussed below. The facility appeared to be in compliance with this permit condition. Condition A.9 (2D .0524, 40 CFR 60, Subpart 000) concerns "New Source Performance Standards." The facility is required to notify the Division in writing no later than thirty days after the commencement of construction of a crusher, screen or conveyor except in the case of mass-produced sources, and to report again within fifteen days after the initial startup of the affected source. Additionally, this condition limits the visible emissions from these affected sources to 15% opacity for crushers, 10% opacity for the conveyors and screens and 0% opacity for conveyors and screens that process saturated materials. A rule change for this subpart requires affected sources constructed after April 22, 2008, to comply with the more stringent visible emissions limits of 12% opacity for crushers and 7% opacity for conveyors and screens. For affected sources that use wet suppression and were installed after April 22, 2008, this condition requires monthly inspections of water systems and spray nozzles to be recorded in a logbook. The facility is required to conduct performance testing on any affected source within sixty days of achieving maximum production.but no later than 180 days after the initial startup. A testing protocol must be submitted to the Division at least 45 days prior to testing and at least 15 days advance written notice must be afforded the Division to provide an observer. A provision of this condition exempts the replacement equipment from testing if it is of equal or lesser production capacity than the existing source. As previously discussed, the facility commenced operating the HP 300 cone crusher, # 16, on February 14, 201.1. The -facility submitted a test protocol for visible emissions testing on April 5, 2011, conducted testing on April 26, 2011, and submitted the test report on May 31, 2011. Results indicated the highest 6-minute average opacity for crusher 916 was 1.67 percent from the inlet and 1.46 percent from the outlet, demonstrating compliance. Test results were accepted by the WSRO on May 31, 2011 and a letter indicating the fact was mailed on June 2, 2011 to the facility. This facility is also required under condition A.9 to perform monthly periodic inspections to check that water is flowing to discharge nozzles on wet suppression systems for sources that were constructed on or after April 22, 2008. The plant must record each inspection including the date and any corrective action taken in a logbook that can be made available to DAQ personnel upon request. The facility performs inspections (a total of 8 pieces of equipment) subject 000 equipment regardless if is before the April 22, 2008. The facility performs monthly inspections on the equipment and were verified back to April 2015. The facility appeared to be in compliance with this permit condition. Condition A.10 contains the 15A NCAC 2D .0535 rule which requires.the permittee to notify the DAQ director of any excess emissions lasting longer than four hours resulting from a malfunction, a breakdown of process or control equipment or any other abnormal conditions. Mr. Hobson stated that no such incidents had occurred. The facility appeared to be in compliance with 2D .0535. Condition A.I l per 2D .0540 requires fugitive dust controls from the unloading and loading area, stockpiles, parking lots, and haul roads. The water truck was not operating during the inspection due to recent rain. The facility appeared to be in compliance with .0540. Condition A.12 contains the 15A NCAC 2D .1806, `'Control and Prohibition of Odorous Emissions" requirements. The condition was discussed with Mr. Hobson. No objectionable odors were detected during the approach to the facility or within the property boundaries. The facility does not have any previous odor complaints in the 1BEAM database and the process is inherently low in odor. Compliance with 2D .1806 is expected. Condition A.13 (40 CFR 63, Subpart CCCCCC) pertains to NESHAP Subpart CCCCCC and is applicable to the permit exempt, aboveground, 3,000-gallon gasoline storage tank, I-OST-3. Facilities having a gasoline throughput less than 10,000 gallons per month must exercise good work practices including minimizing spills, expediting spill clean-up, minimizing gasoline delivery to open waste collection systems and the use of seals on portable containers. The facility is required to have on -site records of their gasoline throughput available within 24 hours of being requested by the Division. Mr. Hopson provided Mr. Swaim with the facilities 2015 consumption report showing compliance with this condition. FACILITY WIDE EMISSIONS: Emissions as listed in the January 7, 2015 review by Amro Ali, Permit Engineer for the WSRO-DAQ: ,T ollu_tant� EMISRin Tons TSP 0.24 PMI0 0.089 These emissions appear reasonable based on current production. MACTIGACT: Subpart 000 is applicable to the subject equipment at this facility. Subpart CCCCCC is applicable to the permit exempt storage tank (I-OST-3). The facility does not have an emergency generator at the current time. COMPLIANCE HISTORY: • No NOVs or NODS have been issued within the last five years to this company based on review of the facility's file and an MEAM documents search. PERMIT ISSUES: NIA CONCLUSION: Based on observations and records review, this facility appeared to be operating in compliance with Air Quality standards and regulations at the time of the September 1, 2016 inspection. North Carolina Department of Environment and Natural Resources, Division of Energy, Mineral, and Land Resources, Land Quality Section MINE INSPECTION REPORT ® PERMITTED MINE SITE ❑ UNPERMITTED MINE SITE 1. MINE NAME: Reidsville Ougrn _ 2. MINE LOCATION: Reidsville 3. COUNTY: Rockingham 4. RIVER BASIN: Roanoke S. CASE: 6. OPERATOR: Martin Marietta Materials 7. ADDRESS: 7639 NC 87, Reidsville, NC 27320 _ 8. MINING PERMIT #: 79-07 ❑ NIA 9. PERMIT EXPIRATION DATE: 2-12-2023 ❑ N/A 10. PERSON(S) CONTACTED AT SITE: Shane Hopson and Jqy Nivens 11. PICTURES? ❑ Yes ® No TAKEN BY: 12. TYPE OF INSPECTION: ❑ A. Initial Inspection (Unpermitted Mine Sites) 1. Size of affected land: ac. (attach sketch map) 2. How was this area measured? Measured byi ® B. Routine Inspection (Permitted Mine Sites) C. Follow-up Inspection 13. Date of last inspection: 9-23-2010 14. Any mining since that date? ® Yes ❑ No If yes, cite evidence of such mining activity: The mine has continued to ex and and mining activities were being conducted at time of inspection. 15. Was mine operating at time of inspection? ® Yes i ❑ No If yes, explain: Aggregate was being crushed and conveyed at time of inspection. 16. Is the mine in compliance with the Operating Conditions of the Permit? ® Yes ❑ No ❑ NIA If no, explain: NIA 17. Is the mine in compliance with the Reclamation Conditions of the Permit? ® Yes ❑ No ❑ NIA If no, explain: NIA 1S. Is there any off -site damage? A. U Yes B. N No C. If A, describe the type and severity of the damage: N/A None observed - - -If B or C, is there potential for offsite damage? ❑ Yes ® No Explain: NIA 19. Corrective measures needed and/or taken: 20. Other recommendations and comments: Repair and maintain all basins per the approved mining plan dated 1-7-20.1.3. This includes all minimum dimensions, construction and stabilization details. This inspection was, conducted as a Part of.a NM. 21. Is the Annual Reclamation Report +/- map accurate? ❑ Yes ❑ No (Explain) ® Not Reviewed ❑ NIA 22. Follow-up inspection needed? ❑ Yes ® No Proposed date 23. No. of additional pages of Inspection Report 0 24. Copy of Report sent to operator 9-16-16 INSPECTED BY: Ryan Swaim Telephone No: 336-776-9659 DATE 9-1-2016 Copy to file Copy to operator Copy to Mining Specialist Permit: NCG020061 SOC: County: Rockingham Region: .Winston-Salem Contact Person: Jay Nivens Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Compliance Inspection Report Effective: 10/01/15 Expiration: 09/30/20 Owner: Martin Marietta Materials Inc Effective: Expiration: Facility: Reidsville Quarry 7639 NC Hwy 87 Reidsville NC 27320 Title: Phone: 704-409-1475 Inspection Date: 09/01/2016 Primary Inspector: Ryan Swaim Secondary Inspector(s): Certification: Phone: Entry Time: 01:OOPM Exit Time: 04:05PM Phone: 336-776-9659 Reason for inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: ® Compliant Not Compliant Question Areas: ■ .Storm Water (See attachment summary) Page: 1 Permit: NCG020061 Owner - Facility: Martin Marietta Materials Inc Inspection Date: 09/01/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 permit: NCG020061 Owner - Facility: Martin Marietta Materials Inc Inspection Date: 09/01/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? E ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ E ❑ Comment: There were no representative stormevents according to staff regarding site stormwater flows. Wastewater was sampled on 1-29-2016, 4-26-2016, and 8-17-2016. Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: All outfalls were observed and appeared to be in good working order. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: There was no representative storm events according to staff regarding site stormwater flows. Wastewater was sampled on 1-29-2016. 4-26-2016, and 8-17-2016. Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? Yes No NA NE ■❑❑❑ ® ❑ ❑ ❑ ❑ ❑ E ❑ ❑ E 1111 Yes No NA NE ■❑❑❑ Yes No NA NE ® ❑ ❑ ❑ ®❑❑❑ ■❑❑❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ® ❑ ❑ ❑ ®❑❑❑ ■❑❑❑ • ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ Page: 3 Permit: NCG020061 Owner • Facility: Martin Marietta Materials Inc Inspection Date: 09I0112016 Inspection Typo : Compliance Evaluation Reason far Visit: Routine Stormwater Pollution Prevention Plan Yes No Na NE # Does the Plan include a Stormwater Facility Inspection Program? ®❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ❑ ❑ ❑ Comment: The SPPP had all the information needed for compliance and was up to date. Page: 4 Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY April 5, 2016 Shane Hopson Piedmont Asphalt, LLC 7639 NC 87 Reidsville, NC 27320 PAT MCCRORY Covemor DONALD R. VAN DER VAART Subject: Compliance Evaluation Inspection Permit No. NCG 1601.20 & NCG 020061 Piedmont Asphalt; LLC & Martin Marietta Materials Rockingham County Dear Mr. Hopson: Secrerary, TRACY DAVIS On March 23, 2016 Glen White of the North Carolina Department of Environmental Quality; Department of Minerals and Land Resources met with you at the Asphalt Plant and Quarry located on NC 87 in Reidsville, NC to conduct a compliance inspection per the Industrial Stormwater Permit requirements. Inspection consist of review of the Stormwater Pollution Prevention Plan, training and monitoring records and observation of the general condition of the site and outfall. Your assistance with the inspection was greatly appreciated. Permit: The Asphalt plant holds General Stormwater Permit NCG160120 to discharge stormwater from industrial activity associated with Asphalt Paving Mixtures and Blocks under the National Pollutant Discharge Elimination System (NPDES). The permit became effective October 01, 2014 and expires on September 30, 2019. The Quarry holds General Stormwater Permit NCG020061 to discharge stormwater from industrial activity associated with Mine Dewatering Wastewater and Process Wastewater. The Quarry is permitted for its mining operations under Mining Permit 79-06, A copy of the current permit is required to be maintained with the Stormwater Pollution Prevention Plan (SPPP) documents. The current permit was included in both files. Records/Reports. This facility was required to develop and maintain a Stormwater Pollution Prevention Plan (SPPP) in accordance with Part 11, Section A of the permit. A new SPPP was prepared and issued on February 22, 2016. The document is well prepared. The documents have been maintained and past documents were available for review at the time of inspection. State of North Carolina f Environmental Quality I Energy, Mineral and Land Resources 450 Hanes Mill Road — Suite 300 Winston-Salem, NC 27105 (336)776-4800 Facility Site Review: This asphalt plant produces asphalt paving mixtures for roadways, parking facilities and driveway construction. The quarry produces rock of varies sizes used throughout industry in construction. Self -Monitoring Pro rg am: The facility is required to conduct qualitative and analytical monitoring twice annually. Records show that monitoring has been conducted as required and results are within the required permit parameters. There is only one actual discharge from the facility. It empties into the adjacent creek as effluent from the quarry's settling basin. The quarry includes the settling basins and the pit itself. The pit was virtually clear with a blue-green surface from minerals at the time of inspection. The quarry reuses it's process water to spray it's roadways and paths to keep dust down and improve air quality at the quarry, asphalt plant and at the adjoining concrete plant. If you have questions or need additional information, please contact Glen White at (336) 776- 9660. Enclosures: Inspection Report Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office cc: WSRO File Copy Division of Energy, Mineral and Land Resources (WSRO) ILFIWA Ar-iA17 NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary 13 June 2011 Ms. Stephanie Graham Martin Marietta Materials Inc. 413 South Chimney Rock Road Greensboro, NC 27409 Subject: Suspension of Monthly Sampling NPDES General Stormwater Permit NCG020000 Certificate of Coverage NCG020061 Reidsville Quarry Dear Ms. Graham: In a letter dated 18 April 2011, you requested that the requirement of monthly sampling be suspended for the Martin Marietta Quarry in Reidsville, North Carolina. Based on evaluation of the data you provided, this office is granting your request to suspend monthly sampling and return to the semi- annual and quarterly schedules specified in the permit effective immediately upon receipt of this letter. Be advised, that if this facility should trigger a tiered response again due to permit violations, a return to monthly sampling will be required. If you have further questions regarding this matter please feel free to contact me at 336-771- 5000 Sincerely, W. Corey Basinger Regional Supervisor Surface Water Protection Winston-Salem Region North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St, Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet: www,ncwateMuality.org An Equal Opportunity L Affirmative Action Employer NorthCarolina ;Vaturallty NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary 18 April 2011 Ms. Stephanie Graham Martin Marietta Materials Inc. 413 South Chimney Rock Road Greensboro, NC 27409 Subject: Compliance Evaluation Inspection NPDES General Stormwater Permit NCG020000 Certificate of Coverage NCG020061 Reidsville Quarry Dear Ms. Graham: Mike Thomas of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ) conducted a compliance evaluation inspection (CEI) at the subject facility on 12 April 2011. Your assistance and cooperation during the inspection was greatly appreciated. An inspection checklist is attached for your records and the inspection findings are summarized below. The facility is located at 7639 NC Highway 87, in Reidsville, Rockingham County, North Carolina. Stormwater related to industrial activity is discharged to an unnamed tributary Wolf Island Creek, which is currently classified as Class C waters in the Roanoke River Basin. Documentation and Monitoring Review The Stormwater Pollution Prevention Plan (SP3) is complete and well implemented. Training sessions are conducted annually to keep staff informed and up to date. Records of Qualitative Analysis were available and appeared to be complete. Routine maintenance and daily site inspections were also recorded and made available for inspection. All stormwaters and wastewaters are contained within the facilities treatment/closed-loop recycle system, until it is necessary to discharge due to capacity. No issues were observed with any of the required BMPs and inspection and maintenance of BMPs is being performed and recorded as required. Site Review The Reidsville Quarry has one stormwater discharge. Analytical samples are collected by train members of your staff and processed by Pace Analytical Laboratories. Members of your staff also conduct qualitative monitoring as well. Monitoring records were complete and current. You indicated North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St, Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 North C aro fina Internet: www,ncwaterquality.org 'A 1 ¢ 11 a ura y An Equal Opportunity 1 Affirmative Action Employer Ms. Stephanie Graham Martin Marietta Materials Inc. Compliance Evaluation inspection, NCG020061 4/ 1812011 Page 2 of 2 to Mr. Thomas that this facility had not been in operation during this past winter and that the facility is anticipating restarting production in mid April of 2011. We greatly appreciate your efforts to develop and implement an effective stormwater pollution prevention plan. Please continue your efforts to help safeguard the waters of our State. Should you have any questions, please feel free to contact Mr. Thomas or me at (336)-771-5000. Sincerely, ' W. Corey Basinger Regional Supervisor Surface Water Protection Winston-Salem Region Attachments: 1. BIMS Inspection Checklist Central piles Stormwater Permitting Unit Compliance Inspection Report Permit: NCG020061 Effective: 01/01/10 Expiration: 12/31/14 Owner: Martin Marietta Materials Inc SOC: Effective: Expiration: Facility: Reidsville Quarry County: Rockingham 7639 NC Hwy 87 Region: W;nston-Salem Reidsville NC 27320 Contact Person: Steve Whitt Title: Phone: 919-781-4550 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 04112/2011 Entry Time: 09:00 AM Exit Time: 10:00 PM Primary Inspector: Michael S Thomas Phone: Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: ❑ Compliant ❑ Not Compliant Question Areas: N Storm Water (See attachment summary) Page: 1 Permit: NCG020061 Owner - Facility: Martin Marietta Materials Inc Inspection Date: 04/12/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCG020C61 Owner - Facility: Martin Marietta Materials Inc Inspection Date: 04/1212011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? n n n n # Does the Plan include a General Location (USGS) map? n n n n # Does the Plan include a "Narrative Description of Practices"? n Cl Cl n # Does the Plan include a detailed site map including outfall locations and drainage areas? o n n n # Does the Plan include a list of significant spills occurring during the past 3 years? n n n n # Has the facility evaluated feasible alternatives to current practices? n ❑ n n # Does the facility provide all necessary secondary containment? n n n n # Does the Plan include a BMP summary? n n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? n n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? n n n n # Does the facility provide and document Employee Training? n n n n # Does the Plan include a list of Responsible Party(s)? n In n n # Is the Plan reviewed and updated annually? n n n n # Does the Plan include a Stermwater Facility Inspection Program? n n. n n Has the Stormwater Pollution Prevention Plan been implemented? n ❑ n ❑ Comment: - Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? n n n n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? n n In n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n n In Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 00 n n # Were all outfalls observed during the inspection? 00 n n # If the facility has representative outfall status, is it properly documented by the Division? n n n n # Has the facility evaluated all illicit (non stormwater) discharges? n n ❑ Comment: Page: 3 ooF wA rE9Q6 Uj 9 � r 7 October 2008 Steve Whitt Director of Environmental Services Martin Marietta Materials, Inc. P.O. Box 30013 Raleigh, NC 27622 Subject: Compliance Evaluation ,Inspection NPDES General Stormwater Permit NCG020000 Certificate of Coverage NCG020061 Martin Marietta Reidsville Rockingham County y Dear Mr. Whitt: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality Ron Boone of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ) conducted a compliance evaluation inspection (CE1) at the subject facility on 30 September 2008. Your assistance and cooperation, along with that of Kenneth Johnson, Plant Manager, and Stephanie Graham, Environmental Engineer, were greatly appreciated. An inspection checklist is attached for your records and the inspection findings are summarized below. 2. The facility is located at 7639 NC Highway 87, in Reidsville, Rockingham County, North Carolina. The -facility discharges stormwater and wastewater to an unnamed tributary (UT) to Wolf Island Creek, which is currently classified as a Class C water in the Roanoke River Basin. Documentation & Monitoring_ Review 3. The facility has a written best management practices (BMP) plan as required by the permit. Structural and non-structural BMPs employed at the facility are considered effective and sufficient for the management and control of the runon/runoff, erosion and sedimentation and wastewater produced at the facility. - All stormwater and wastewaters are contained within the facility's treatment/closed-loop recycle system, until it is necessary to discharge due to capacity. Secondary containment is also provided as required and meets all requirements. No issues were noted with any of the BMPs and inspection and maintenance of BMPs is being accomplished and recorded as required. 4. Both analytical and qualitative monitoring has been conducted in accordance with the permit. Only one turbidity exceedence was noted. Monitoring frequency has been increased in response to the exceedence and BMPs are being reviewed to determine the cause and possible corrective actions to prevent future turbidity exceedences. .It was noted that this exceedence might also have been the result of a contaminated or otherwise misrepresentative sample. North Carolina Division of Water Quality 585 Waughtown Strcct Winston Salem, NC 27107 Intemet: ncwaterquality.org Phone (336) 771-5000 FAX (336) 771-4630 NorthCarolina Aaturatly Customer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper Mr, Steve Whitt 7 October 2008 Page 2 Site Review 5. The site was clean and well maintained. No,outstanding issues were noted. 6. Thank you for your cooperation in this matter. Please continue your efforts to maintain continuous permit compliance. 'Should you have any questions, please feel free to contact Mr. Boone or me at (336) 771-5000. Since ely, teve W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Attachments: 1. BIMS Inspection Checklist cc: SWP=1/VSR0::;) Central Files Stormwater Permitting Unit Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality February 7, 2005 Donald M Moe Martin Marietta Materials Inc PO Box 30013 Raleigh, NC 276220013 Subject: NPDES Stormwater Permit Coverage Renewal Martin Marietta -Reidsville COC Number NCG020061 Rockingham County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. Please review the new permit to familiarize yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983, The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG020000 + A copy of a Technical Bulletin for the general permit • Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater • Five copies of Qualitative Monitoring Report Form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext.578. Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Winston-Salem Regional Office ne orthCarolina ,lVat frall<!f North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet: h2o.enr.state. nc.uslsulstormwater.html 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020061 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Martin Marietta Materials Inc is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a facility located at Martin Marietta -Reidsville 7639 NC Hwy 87 Reidsville Rockingham County to receiving waters designated as a UT of Wolf Island, a class C stream in the Roanoke River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective February 7, 2005. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 7, 2005 for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission