Loading...
HomeMy WebLinkAboutNCG140031_COMPLETE FILE - HISTORICAL_20180202STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. IV C,& )Vu Q 3 � DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ 1@ 0 1 <� Vc) 0 YYYYMMDD F V"�- 8'-n-�W 4 le"-5 AT,�IA AMENEEMMOM NCDENR Naar+ e CW Uma OEPI,WmT o EN�aawMrxT wa Nar RE .CW Division of Energy, Mineral &Land Resources Land Quality Section/Stormwater Permitting Program National Pollutant Discharge Elimination System RESCISSION REQUEST FORM FOR AGENCY USE ONLY Date Received Year Month Qay Please fill out and return this form if you no longer need to maintain your NPDES storm it. M" i! j 1)- Enter the permit nuthber tb which -this request applies:- B RA(-' �1T} Individual Permit (orsEC`v C1r"�ificate of Coverage ev c S FEB 0- 2013 C G 0 10 2) cf NTR-Ai cqli eq Owner/Facility Information: � Final correspondence wi4lLbe� 7��.� iC7N ddress noted below Owner/Facility Name_ }q�1k10i e Apeady nil` ,-Inc - - - - - - Facility Contact Street Address City County Telephone No. FM- -- O -- — — 3) Reason for rescission request (This is required information. Attach separate sheet if necessary): ❑ Facility closed or is closing on I - . All industrial activities have ceased such that no discharges of stormwater are contaminated by exposure to industrial activities or materials. r ii -%on', ❑ Facility sold to +� �i on �-' If the facility will continue operations under the new owner it may be more appropriate to request an ownership change to reissue to permit to the new owner. [�. Other: bee, OtHock)ed . 4) Certification: I, as an authorized representative, hereby request rescission of coverage under the NPDES Stormwater Permit for the subject facility. I am familiar with the information contained in this request and to the best of my knowledge and belief such information is true, complete and accurate. V- Signatur( /yc/u jr . / 11 cr l ur c/---sG'- 1 Print or type name of person signing above Please return this completed rescission request form to: Date 61 `8 J I Tale NPDES Permit Coverage Rescission Stormwater Permitting Program 1612 Mail Service Center �/Vol Raleigh, North Carolina 27699-1612 �g 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 Phone: 91U07-63001 FAX:919-807-6492 An Equal Opportunity I Affirmative Action Employer ' r E I 1. i 524 W. BAILEY ST. — ASHEBORO, N. C. 27203 -- TELEPHONE (336) 672-0957 — FAX (336) 672-0958 June 8, 2017 NPDES Permit Coverage Rescission Stormwater Permitting Program 1612 Mail Service Center Raleigh, NC 27699-1612 RE: NCG140031 Permit Rescission To Whom It May Concern: AI Asheboro -Ready -Mix has contained -our- wastewater- into -an area that wilyno. longer allow run off, specifically to Haskett's Creek. A concrete barrier has been erected that prevents the stormwater run off from entering the wastewater pits where we wash out trucks. The pits are cleaned out frequently keeping the water level way below run off. With the addition of the concrete barrier, there will no longer be any water run off that will expose the creek or any wetlands. With -this letter, we respectfully request that a permit no longer be required -of Asheboro Ready Mix. Please feel free to contact me at 336-672-0957. Sincerely, Todd F. Richardson President/Owner Energy, Mineral & Land Resources ENVIRONMENTAL QUALITY Todd Richardson Asheboro Ready Mix, Inc. 524 W. Bailey- Street Asheboro, NC 27203 June 29, 2017 Subject: Compliance Inspection/Rescission Request (Denied) Permit No. NCG 140.031 Asheboro Ready Mix, Inc. Randolph County Dear Mr. Richardson: ROY COOPER Governor MICHAEL S. 'REGAN secretary TRACY DAVIS Director On June 27, 2017 Glen White of the North Carolina Department of Environmental Quality — Department of Energy, Minerals & Land Resources met with you at at the subject facility, located at 524 W. Bailey Street, Asheboro, to conduct a compliance inspection for the facilities Industrial Stormwater Permit. This inspection was conducted as part of investigation required following application of a rescission request to determine if the facility is qualified to eliminate industrial stormwater coverage under National Pollution Discharge Elimination System (NPDES) rules. Permit: This facility holds General Stormwater Permit NCG140031 to discharge stormwater from industrial activity primarily engaged in ready -mixed concrete [SIC 3273] and like activities and Associated Stormwater and/or Process Wastewater under the National Pollutant Discharge Elimination Systcm (NPDES). The permit became effective July 1, 2016 and expires on June 30, 2017. A copy of the current permit is required to be maintained with the Stormwater Pollution Prevention Plan (SPPP) documents. A copy of the current permit was available for review at the time of inspection. Records/Reports: This facility was required to develop and maintain a Stormwater Pollution Prevention Plan (SPPP) in accordance with Part III, Items 1 thru 10 of the permit. Inspector reviewed the SPPP and found that it has been updated annually. Training has been conducted annually and each employee signed off with pen and ink signatures. Mr. Richardson has signed off on the certification annually. Facility Site Review: Thi facility is a ready -mix concrete batch plant and has been in business in the existing location for over 30 years. Mr. Richardson has made recent improvements to his truck wash/process wastewater collection basin to prevent wastewater from leaving the site and entering the State ofNOrthCarolina 1 Em"nMemalQuality j Energy, Mineral aW Land Resources WmstorrSalernReglonalOfP.ee 1 450Hanes Mill Road. SAC 3001 WUrAorr5alemNC 27103 , .T stormwater system. He has added concrete berms to prevent storm water from entering the pits and to minimize what may exit the contained area. Application for rescission suggest that the process wastewater pit is cleaned out frequently and that a discharge cannot happen. At the time of inspection, the pit was about two inches below the point it would begin W discharge. Inspector believes there remains a significant chance for an illicit discharge of wastewater that could potentially impact downstream properties. Ms. Patty Perry (Office Manager) conducts quarterly analytical monitoring of the wastewater discharge as required under the process wastewater provisions of the permit. Effluent Receiving Waters: Effluent from this facility drains to an unnamed tributary to Hasketts Creek a part of the Deep River and being class "C" waters of the Cape Fear Watershed. Seif Monitoring Program: This facility is required to conduct Analytical & Qualitative Monitoring of its stormwater outfalls.on a semi-annual basis. Review of the grounds show that stormwater discharge leaves the property via sheet flow rather than concentrated flow. By the time it gets to a point of concentrated flow, it has reached channels outside the property boundary and has been contaminated by outside sources. Stormwater monitoring is not ciurently being required.given the aforementioned facts but this issue may be revisited in the future. Analytical Monitoring is required to be conducted quarterly per the permit. Ms. Perry collects and sends the samples for collection. Results appear to be within parameters. The facily will be required to continue monitoring process wastewater discharge quarterly per the permit. The Asheboro Ready -Mix was found to be compliant with requirements under its industrial stormwater permit. Application for rescission of the permit is denied. If you have further questions or require assistance please contact Glen White of NCDEQ at 336- 776-9660. Enclosures: inspection Report Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office cc: Division of Mineral and Land Resources (WSRO) State of North Carolina I EnvtrunmentalQua{tty I Energy,MineralandLand Resources Wmstan-Salem Regional Office 1 450 Hanes W1 Road. Suite 300 I WUWon Salem. NC 27103 3307769800 Compliance Inspection Report Permit: NCGWO31 Effective: 07/01116 Expiration:. 06/30/17 Owner : Asheboro Ready Mix Inc SOC: Effective: Expiration: Facility: Asheboro Ready Mix Incorporated County: Randolph 545 W Bailey St Region: Winston-Salem Asheboro NC 27203 Contact Person: Todd F Richardson Title: Phone: 336-672-0957 Directlono to Facility: System Classif icatio no: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Onto: 06/29/2017 Primary Inspector: Sue While Secondary Inspector(s)- Certification: Phone: Entry Time: 09:30AM Exit Time: 10:30AM Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stom waterlWastewater Discharge COC Facility Status. a Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG140031 Owner. Facility: Asheboro Ready Mix Inc Inspection Dater OSM/2017 lnspectlon Type. Compliance Evalvatlon Reason far Visit: Routine Inspection Summary: (See Compliance Letter in hard files at DE M.LR - WSRO) Page: 2 permit NCG140031 Owner - Facility: Asheboro Ready Mix Inc Inspection Data: 06/29/2017 Inspection Type: Compliance Evaluation Reason for visit: Routine Stounwatter Pollution Ptevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a SNIP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? .# Does the Plan Include a list of Responsible Party(s)? # is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: SPPP current. No deficiency. Qualitative Monitorinra Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Monitodna conducted as required. Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: Analyttical monitoring for wastewater required quarterly. Permit and OuNalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it property documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Yea Nq NA NE 0- ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ❑ N ❑ ❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ❑ ❑ ❑ ❑ ❑ ❑ Yes No NA NE ■❑❑❑ Yea No Na N ®❑❑❑ ❑❑■❑ Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ N ❑ ❑ Ell ❑ Page: 3 Energy, Mineral & Land Resources ENWRONMENTAL QUALITY Todd Richardson Asheboro Ready Mix, Inc. 524 W. Bailey Street Asheboro, NC 27203 June 29, 2017 Subject: Compliance Inspection/Rescission Request (Denied) Permit No. NCG 140031 Asheboro Ready Mix, Inc. Randolph County Dear Mr. Richardson: ROY COOPER Governor MICHAEL S. REGAN Secretary TRACY DAVIS Director On June 27, 2017 Glen White of the North Carolina Department of Environmental Quality — Department of Energy, Minerals & Land Resources met with you at at the subject facility, located at 524 W. Bailey Street, Asheboro, to conduct a compliance inspection for the facilities Industrial Stormwater Permit. This inspection was conducted as part of investigation required following application of a rescission request to determine if the facility is qualified to eliminate industrial stormwater coverage under National Pollution Discharge Elimination System (NPDES) rules. Permit; This facility holds General Stormwater Permit NCG140031 to discharge stormwater from industrial activity primarily engaged in ready -mixed concrete [SIC 32731 and like activities and Associated Stormwater and/or Process Wastewater under the National Pollutant Discharge Elimination System {NPDES). The permit became effective July 1, 2016 and expires on June 30, 2017. A copy of the current permit is required -to be maintained with the Stormwater Pollution Prevention Plan (SPPP) documents. A copy of the current permit was available for review at the time of inspection. Records/Reports: This facility was required to develop and maintain a Stormwater Pollution Prevention Plan (SPPP) in accordance with Part III, Items 1 thru 10 of the permit. Inspector reviewed the SPPP and found that it has been updated annually. Training has been conducted annually and each employee signed off with pen and ink signatures. Mr. Richardson has signed off on the certification annually. Facility Site Review: Thi facility is a ready -mix concrete batch plant and has been in business in the existing location for over 30 years. Mr. Richardson has made recent improvements to his truck wash/process wastewater collection basin to prevent wastewater from leaving the site and entering the State of North Carolina ' Environmental Quality I Energy, Ngrioral and Land Resources Winston-Salem Regional Office 1 450 Haile% Mill Road. Suite 300 1 Winston-Salem. NC 27103 33b T76 9800 5 stormwater system. He has added concrete berms to prevent storm water from entering the pits and to minimize what may exit the contained area. Application for rescission suggest that the process wastewater pit is cleaned out frequently and that a discharge cannot happen. At the time of inspection, the pit was about two inches below the point -it would begin tc discharge. Inspector believes there remains a significant chance for an illicit discharge of wastewater that could potentially impact downstream properties. Ms. Patty Perry (Office Manager) conducts quarterly analytical monitoring of the wastewater discharge as required under the process wastewater provisions of the permit. Effluent Receiving Waters: Effluent from this facility drains to an unnamed tributary to Hasketts Creek a part of the Deep River and being class "C" waters of the Cape Fear Watershed. Self -Monitoring Program: This facility is required to conduct Analytical & Qualitative Monitoring of its stormwater outfalls on a semi-annual basis. Review of the grounds show that stormwater discharge leaves the property via sheet flow rather than concentrated flow. By the time it gets to a point of concentrated flow, it has reached channels outside the property boundary and has been contaminated by outside sources. Stormwater monitoring is not currently being required given the aforementioned'facts but this issue may be revisited in the future. Analytical Monitoring is required to be conducted quarterly per the permit. Ms. Perry collects and sends the samples for collection. Results appear to be within parameters. The facily will be required to continue monitoring process wastewater discharge quarterly per the permit. The Asheboro Ready -Mix was found to be compliant with requirements under its industrial stormwater permit. Application for rescission of the permit is denied. If you have further questions or require assistance please contact Glen White of NCDEQ at 336- 776-9660, Enclosures: Inspection Report Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office cc: Division of Mineral and Land Resources (WSRO) State, of North Carolina I Env ronmental Quality ; Energy, Mineral and Land Rescxirces Winston-Salem Regional Office i 450 Hanes .'AH Road. Suite 300 I Winston-Salem_ NC 27103 3367769800 stormwater system. He has added concrete berms to prevent storm water from entering the pits and to minimize what may exit the contained area. Application for rescission suggest that the process wastewater pit is cleaned out frequently and that a discharge cannot happen. At the time of inspection, the pit was about two inches below the point'it would begin t6 discharge. Inspector believes there remains a significant chance for an illicit discharge of wastewater that could potentially impact downstream properties. Ms. Patty Perry (Office Manager) conducts quarterly analytical monitoring of the wastewater discharge as required under the process wastewater provisions of the permit. Effluent Receiving Waters: Effluent from this facility drains to an unnamed tributary to Hasketts Creek a part of the Deep River and being class "C" waters of the Cape Fear Watershed. Self -Monitoring Program: This facility is required to conduct Analytical & Qualitative Monitoring of its stormwater outfalls on a semi-annual basis. Review of the grounds show that stormwater discharge leaves the property via sheet flow rather than concentrated flow. By the time it gets to a point of concentrated flow, it has reached channels outside the property boundary and has been contaminated by outside sources. Stormwater monitoring is not currently being required given the aforementioned facts but this issue may be revisited in the future. Analytical Monitoring is required to be conducted quarterly per the permit. Ms. Perry collects and sends the samples for collection. Results appear to be within parameters. The facily will be required to continue monitoring process wastewater discharge quarterly per the permit. The Asheboro Ready -Mix was found to be compliant with requirements under its industrial stormwater permit. Application for rescission of the permit is denied. If you have further questions or require assistance please contact Glen White of NCDEQ at 336- 776-9660. Enclosures: Inspection Report Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office cc: Division of Mineral and Land Resources (WSRO) State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Winston-Salern Regional W`ice 14S0 Hanes Mill Road. Suite 300 I Winston-Salem. NC 27103 336 176 9800 Compliance Inspection Repori Permit NCG140031 Effective: 07/01/16 Expiration: 06/30/17 Owner: Asheboro Ready Mix Inc SOC: Effective: Expiration: Facility: Asheboro Ready Mix Incorporated County: Randolph 545 W Bailey St Region: Winston-Salem Asheboro NC 27203 Contact Person: Todd F Richardson Title: Phone: 336-672-0957 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 06/29/2017 Primary Inspector: Sue White Secondary Inspector(s): Certification: Phone: Entry Time: 09:30AM Exit Time: 10:30AM Phone: 336-771-5000 Reason for inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterlWastewater discharge COC Facility Status: ® Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 permit: NCG140031 Owner - Facllky: Asheboro Ready Mix Inc Inspection Date: 06/29/2017 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: (See Compliance Letter in hard files at DEMLR - WSRO) Page: 2 Permit: NCG140031 Owner - Facility: Asheboro Ready Mix Inc Inspection Date: 0612912017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: , (See Compliance E ecter in hard files at DEME_R - WSRO) Page: 2 permit NCG140031 Owner - Facility: Asheboro Ready Mix Inc Inspection Date: 06I2912017 inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? E ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? N ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ .# Does the Plan include a list of Responsible Party(s)? ® ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ® ❑ ❑ ❑ Comment: SPPP current. No deficienc Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment: Monitoring conducted as required. Analytical Monitoring Yea No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ 0 ❑ Comment: Analytical monitoring for wastewater required quarterly. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it property documented by the Division? ❑ ❑ ® ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ e ❑ ❑ Comment: Page: 3 �ou North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Thomas A. Reeder John E. Skvarla, Ill Governor Acting Director Secretary July 18, 2013 Mr. Todd Richardson, Owner Asheboro Ready Mix, Inc. 524 West Bailey Street Asheboro, NC 27203 Subject: Compliance Evaluation Inspection NPDES General Stormwater Permit NCG140031 Asheboro Ready Mix, Inc. Randolph County Dear Mr. Richardson: On July 17, 2013, Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Asheboro Ready Mix facility located at 524 West Bailey Street in Asheboro, North Carolina. This facility holds General Permit No. NCG140031 under the Nationaf Pollutant Discharge Elimination System (NPDES) to discharge Stormwater and Wastewater from Ready Mix Operations. You were present for the inspection. This type of inspection consists of two basic parts: a review of facility fifes and self -monitoring data and an inspection of the facility's discharge outfalls. This particular inspection evaluated five (5) areas, and observations from each area are addressed below: 1. Permit The permit became effective July 1, 2011 and will expire June 30, 2016. A complete copy of the current permit was available for review during the inspection. 2. Records/Reports The facility has a Stormwater Pollution Prevention Plan (SPPP) for the site that is dated 1999. The SPPP was mostly complete; however it does not appear to have been updated since 1999 to reflect any changes in management or site design. In addition, the permit does require that you provide and document annual Employee Training on the SPPP and its contents. 3. Facility Site Review Process water from vehicle and equipment cleaning areas drains to a set of three wastewater pits on site, which are- arranged in series. Sediment and silt settle to the bottom of the pits, which are routinely cleaned out. The sediment from the pits is moved to a drying area and then offered to local landowners to use for fill material. When it rains, the third pit in the series discharges a combination of process wastewater and stormwater. Most of the stormwater on site seems to drain to the third pit, which is the lowest point on the property.' Materials stored outside include flyash and cement stored in silos, chemical additives for concrete in 1,000-gallon tanks, cleaning chemicals in 55-gallon drums, one aboveground diesel tank with secondary containment, and piles of aggregate and sand used in processing. Used oil is kept in barrels in the shop building. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 On..et Phone: 336-771-50001FAX: 336.771-4630iCustomer Service; 1-877-623-6748 Noft iCarolina Intemei: www.ncwaterquality.arg ']�7�������� An Equal Opportunity 1 Affirmative Action Employer � Y 4. Effluent/Receiving Waters The facility has one discharge outfall. Stormwater and wastewater from the property discharge to an unnamed tributary to Hasketts Creek (Class C) in the Cape Fear River Basin. Ms. Graznak did observe water running in the discharge ditch on the day of the inspection. 5. Self -Monitoring Program The process wastewater from the site does comingle with stormwater prior to discharge. Therefore, this facility is required to perform quarterly analytical monitoring of the combined discharge in order to meet the monitoring requirements of this permit. An on -site review of the monitoring data during the inspection showed that the facility is only performing the semi-annual analytical monitoring requirements for stormwater-only discharges. See the attached pages #1 and #2 for further explanation on the monitoring requirements. You will need to add one new parameter (Settleable Solids) to your sampling procedure and start sampling on a quarterly schedule instead of semi-annually as you have been. Please feet free to contact our office should you have any questions regarding this change. All sampling results were within the effluent limitations set forth in the permit. The facility is properly performing the semi-annual qualitative monitoring requirements of the permit. Monitoring events occurred on January 2, 2013 and April 4, 2013. Please refer to the attached report for further details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, W. Corey Basinger Regional Supervisor Surface Water Protection Section cc: SWP -- Central Files SWP — WSRO� Permit: NCG140031 SOC: County: Randolph Region: Winston-Salem Compliance Inspection Report Effective: 07/01/11 Expiration: 06/30/16 Owner: Asheboro Ready Mix Inc Effective: Expiration: Facility: Asheboro Ready Mix Incorporated 545 W Bailey St Contact Person: Todd F Richardson Title: Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): 24 hour contact name Todd F Richardson On -site representative Todd F Richardson Related Permits: Inspection Date: 0711712013 Entry Time: 09:00 AM Primary Inspector: Jennifer F Graznak Secondary Inspector(s): Asheboro NC 27203 Phone: 336-672-0957 Certification Exit Time: 10:30 AM Phone: Phone: 336-672-0957 Phone: 336-672-0957 Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COG Facility Status: Q Compliant ■ Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG140031 owner - Facility: Asheboro Ready Mix Inc Inspection Date: 07/17/2013 Inspection Type: Compliance evaluation Reason for Visit: Routine Inspection Summary: 1. Permit The permit became effective July 1, 2011 and will expire June 30, 2016. A complete copy of the current permit was available for review during the inspection. 2. Records/Reports The facility has a Stormwater Pollution Prevention Plan (SPPP) for the site that is dated 1999. The SPPP was mostly complete; however it does not appear to have been updated since 1999 to reflect any changes in management or site design. In addition, the permit does require that you provide and document annual Employee Training on the SPPP and its contents. 3. Facility Site Review Process water from vehicle and equipment cleaning areas drains to a set of three wastewater pits on site, which are arranged in series. Sediment and silt settle to the bottom of the pits, which are routinely cleaned out. The sediment from the pits is moved to a drying area and then offered to local landowners to use for fill material. When it rains, the third pit in the series discharges a combination of process wastewater and stormwater. Most of the stormwater on site seems to drain to the third pit, which is the lowest point on the property. Materials stored outside include flyash and cement stored in silos, chemical additives for concrete in 1,000-gallon tanks, cleaning chemicals in 55-gallon drums, one aboveground diesel tank with secondary containment, and piles of aggregate and sand used in processing. Used oil is kept in barrels in the shop building. 4. Effluent/Receiving Waters The facility has one discharge outfall. Stormwater and wastewater from the property discharge to an unnamed tributary to Hasketts Creek (Class C) in the Cape Fear River Basin. Ms. Graznak did observe water running in the discharge ditch on the day of the inspection. 5. Self -Monitoring Program The process wastewater from the site does comingie with stormwater prior to discharge. Therefore, this facility is required to perform quarterly analytical monitoring of the combined discharge in order to meet the monitoring requirements of this permit. An on -site review of the monitoring data during the inspection showed that the facility is only performing the semi-annual analytical monitoring requirements for stormwater-only discharges. Seethe attached pages #1 and #2 for further explanation on the monitoring requirements. You will need to add one new parameter (Settleable Solids) to your sampling procedure and start sampling on a quarterly schedule instead of semi-annually as you have been. Please feel free to contact our office should you have any questions regarding this change. All sampling results were within the effluent limitations set forth in the permit. The facility is properly performing the semi-annual qualitative monitoring requirements of the permit. Monitoring events occurred on January 2, 2013 and April 4, 2013. Page: 2 Permit: NCG140031 Owner - Facility: Asheboro Ready Mix Inc Inspection Date: 07/17/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® rl # Does the Plan include a General Location (USGS) map? ®n n n # Does the Plan include a "Narrative Description of Practices"? ■ ❑ n Q # Does the Plan include a detailed site map including outfall locations and drainage areas? e n n n # Does the Plan include a list of significant spills occurring during the past 3 years? n n n # Has the facility evaluated feasible alternatives to current practices? ■ Q n n # Does the facility provide all necessary secondary containment? ® n n n # Does the Plan include a BMP summary? ® Cl 0 n s # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ® n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ n # Does the facility provide and document Employee Training? n a 0 n # Does the Plan include a list of Responsible Party(s)? ❑ ❑ n # Is the Plan reviewed and updated annually? f-1 0 n ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ■ 1) Has the Stormwater Pollution Prevention Plan been implemented? ® n n n Comment: The SPPP was created in 1999, and does not appear to have been updated since then. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® D ❑ 0 Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ 0 0 # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ I;l Comment: The facility has been performing semi-annual analytical monitoring requirements for stormwater discharges only. However, process wastewater from vehicle and equipment cleaning is comingled with the stormwater prior to discharge. Therefore, the facility should be performing the quarterly analytical monitoring requirements. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ fl # Were all outfalls observed during the inspection? 0 fl fl Page: 3 Permit: NCG140031 Owner - Facility: Asheboro Ready Mix Inc Inspection Date: 07/17/2013 Inspection Type: Compliance Evaluation # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Reason for Visit: Routine nEl®n n Q Comment: Outfall was observed during inspection. Water was flowing in the ditch leaving the site. Page: 4 Permit No. NCG140000 0 PART IV MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER DISCHARGES - ANALYTICAL MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and Iasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity subject to the provisions of this permit. Stormwater that is commingled with wastewater shall be considered wastewater, and is not covered under this section of the permit. Analytical monitoring ofstormwater discharges shall be performed as specified below in Table 1. All analytical monitoring shall be performed during a measurable storm event at each stormwater discharge outfall (SDO). A treasurable storm event is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm interval does not apply if the permittee is able to.document that a shorter interval is representative for local storm events during the sampling period, and obtains approval from the local DWQ Regional Office. See definitions for more information. Table 1. Analytical Moni oring Requirements for Stormwater Discharges Xk� Zt%{-FLYL H standard :-TSemi=annual-.; Grab SDO Total Suspended Solids m L Semi-annual Grab SDO Event Duration minutes Semi-annual. - - Total Rainfall' inches Semi=annual On -site _ .. Rain gauge Footnotes: 1. Twice per year during a measurable storm event, per the schedule in Table 2. See below for additional requirement for failures to monitor. 2. Grab samples shall be collected within the first 30 minutes of discharge from an SDO or detention pond. 3. Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status (ROS) has been granted and documented by the Division of Water Quality. A copy of the letter granting ROS shall be kept on site. 4. For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. A minimum of 50 days must separate each monitoring event unless additional monitoring has been instituted. The permittee shall complete the analytical samplings in accordance with the schedule specified in Table 2, unless adverse weather conditions prevent sample collection. Inability to sample due to adverse weather conditions must be documented in the SPPP (see Adverse Weather in Definitions) and reported on the DMR. Part IV Page 1 of 11 Permit No. NCG140000 Table 7. Analytical Monitoring Requirements for Process. Wastewater -- s€ a �� , . _ i>rate fc H -- standard -k " s e effi tC'a= " uarterl _ On' ei} a c;tiQ s Grab E Total Suspended Solids mg/L Quarterly Grab B Settleable Solids_.. mL/L: - .l Quarterly Grab: E Total ons (TPH), EPA Method 1664 SG a Grab E Discharge Durations minutes Quarterly - - Flows gallons/day Quarterly - E o s• 1.' Four times peryear during a discharge event. See below for additional requirements for failures to monitor or violations of permit limits. 2. Grab samples shall be collected within the first 30 minutes of discharge from the outfall or detention pond. 3. Effluent (E)-= Process wastewater discharge outfall. 4. Process wastewater discharges shall only be monitored for TPH when commingled with stormwater discharges from VMA areas. S. For each sampled discharge event, the total discharge duration and flow rate must be provided. Flow rate can be measured continuously or calculated. Failure to monitor wastewater quarterly per permit terms immediately institutes monthly monitoring for all wastewater parameters. Violation of permit limits twice in a row immediately institutes'monthly monitoring for all wastewater parameters. In either -case, after six (6) months of monthly monitoring, the permittee may return to a quarterly monitoring schedule, unless DWQ requires continued monthly monitoring. Wastewater discharges must meet the requirements of the effluent limitation listed in Table S, below. An exceedence of any of these limitations will result in a violation of the permit conditions. Part IV Page 10 of 11 s