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HomeMy WebLinkAboutNCG210433_COMPLETE FILE - HISTORICAL_20180221STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V Cc, 21 DOC TYPE >LHISTORICALFILE ❑ MONITORING REPORTS DOC DATE ❑ ple n 2� YYYYMMDD Compliance Inspection Report Permit: NCG210433 Effective: 02/27/15 Expiration: 07/31/18 Owner: Woodgrain Millworks Inc SOC: Effective: Expiration: Facility: Woodgrain Millworks, Inc. - Lenoir County: Caldwell 820 Complex St Nw Region: Asheville Lenoir NC 28645 Contact Person: Johnny Sanders Title: Phone: 828-754-2089 Directions to Facility: Take US Hwy 18 south from Hwy 321 intersection in Lenoir. Travel approximately 2 miles to Complex Street on the left. System Classifications: Primary ORC: Certification_ Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 02/21/2018 Entry Time: 10:30AM Exit Time: 12:OOPM Primary Inspector: Isaiah L Reed Phone: 828-296-4614 Secondary Inspector(s): Michael M Smith Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: Permit: NCG210433 Owner - Facility: woodgrain Millworks Inc lnspection Date: 02/2112018 Inspection Type : Compliance Evaluation Inspection Summary: Reason for Visit: Routine The records on site have been gathered and compiled, per request in previous inspection report. The records are all present, except the analytical results from the first sample taken since previous inspection. It was also noted that, due to the locations of the outfalls, it will be necessary to obtain a sample from the storm -drain closest to the outfalls. There was no observed area where industrial activity could affect the samples between the closest drain and the out€all itself: Page: 2 Permit: NCG210433 owner - Facility: Woodgrain Millworks Inc Inspection Date: 02/21/2018 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes Ne NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? e ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ® ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ® ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ® ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ® ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ® ❑ ❑ ❑ Comment Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? _ ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ® ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ ❑ ❑ ❑ Comment: Samples had not vet been returned at the time of inspection. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ® ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 0 ❑ ❑ ❑ Comment: Page: 3 Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY February 5, 2018 Woodgrain Millworks, LLC Attention: Johnny Sanders 820 Complex Street, NW Lenoir, North Carolina 28645 Subject: Compliance Evaluation Inspection Permit: NCG210433 Caldwell County, North Carolina Dear Mr. Sanders: ROY COOPER Governor MICHAEL S. REGAN Secretary WILLIAM E. VINSON, JR haerim Direct" Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection I conducted at the subject facility on January 24, 2018. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact me at (8281296-4500 or by email at Isaiah.reed@iicdenr.gov. Enclosure: Inspection Report Sincerely, Isaiah Reed Environmental Specialist Land Quality Section State of North Carolina I Environmental Quality, l Energy, Mineral and Land Resources 2090 US 70 1lighway I Swannanoa, NC 28778-9211 828 296 4500 T Compliance Inspection Report Permit: NCG210433 Effective: 02/27/15 Expiration: 07/31/18 owner: Woodgrain Millworks Inc SOC: Effective: Expiration: Facility: Woodgrain Millworks; Inc. -Lenoir County: Caldwell 820 Complex St Nw Region: Asheville Lenoir NC 28645 Contact Person: Johnny Sanders Title: Phone: 828-754-2089 Directions to Facility: Take US Hwy 18 south from Hwy 321 intersection in Lenoir. Travel approximately 2 miles to Complex Street on the left. System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 01/24/2018 Entry Time: 02:OOPM Primary Inspector: Isaiah L Reed Secondary Inspector(s): Exit Time: 03:30PM Reason for Inspection: Routine Inspection Type Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: El Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Phone: 704-235-2145 Compliance Evaluation Page: 1 Permit: NCG210433 Owner - Facility: Woodgrain Millworks Inc Inspection Date: 0112412018 Inspection Type :Compliance Evaluation Reason for Visit: Routine Inspection Summary: On January 24, 2018 this site was inspected for compliance. During the inspection, the following issues were noted: 1) A SWPPP could not be produced during the inspection. 2) Analytical monitoring has not been conducted. 3) Qualitative monitoring has not been conducted. 4) All records required to be avalable on site were not available. To address these issues you must: 1) Immediately begin all qualitative and analytical monitoring required by NCG0210000, and outlined in the permit covering the facility. 2) Immediately begin compiling and collecting all information relavent to the applicable permit,and prepare a SWPPP containing all information outlined in NCG210000. This site will be reinspected on or after February 21, 201& If these issues have not been addressed, further action will be taken. Page: 2 Permit: NCG210433 Owner -Facility: Woodgrain Millworks Inc Inspection Date: 01/24/2018 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ E ❑ ❑ # Does the Plan include a BMP summary? ❑ ®❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ 0 ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ■ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ®❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ®❑ ❑ # Is the Plan reviewed and updated annually? ❑ ■ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ E ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ❑ ®❑ ❑ Comment: Facility is in the progress of_gathering and compiling the information required to be on site. Qualitative Monitorinq Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? U i ❑ El Comment: Qualitative monitoring has not been conducted on site. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ®❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ®❑ ❑ Comment: Analytical Monitoring has not been conducted on site. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ © ❑ ❑ # Were all outfalls observed during the inspection? ❑ ®❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ E ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ®❑ ❑ Comment: A copy of the permit was not available, and related outfalls were not identified. Page: 3 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Greg Henderson Woodgrain Millworks, Inc. 820 Complex St, NW Lenoir, North Carolina 28645 Dear Mr. Greg Henderson: Donald R. van der Vaart Secretary February 27, 2015 Subject: General Permit No. NCG210433 Woodgrain Millworks, Inc. - Lenoir COC No. NCG210433 Caldwell County In accordance with your application for a discharge permit received on January 27, 2015, we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Richard Riddle, Stormwater Engineer at telephone number (919) 807-6375. cc: Asheville Regional Office, Laura Herbert Central Files Stormwater Permitting Unit Files Attachments Sincerely, ORIGINAL PIGNED g� PI for Tracy E. Davis, P.E., CPM, Director Division of Energy, Mineral and Land Resources Received Division of Energy, Mineral and Land Resources MAR 1 1 2015 1612 Mail Service Center, Raleigh, NC 27699-1612 + Phone: 919-707-9200 • Fax: 919-807-6494 Location: 512 N. Salisbury Street, Raleigh, NC 27604 • hftp://portal.ncdenr.org/webAr/ Pnd Quality Section An Equal Opportunity/Affirmative Action Employer- 50% Recycled 110% Post Consumer Pap Asheville STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210433 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Greg Henderson is hereby authorized to discharge stormwater and from a facility located at Woodgrain Millworks, Inc. 820 Complex Street SW Lenoir - -- Caldwell County to receiving waters designated as Lower Creek, a class C water in the Catawba River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, I11, and IV of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective February 27, 2015. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 27, 2015. ORIGINAL SIGNED si KEN PICKLE for Tracy E. Davis, P.E., Director Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission 0�r,r V AP Woodgrain Millworks,Inc. zoo 7i 1 7 A Z, i A 1053o L) V rn 8, 7V, P" r-T AT A, e_ J� A Q L 41, V Y. 1z A Ilk, f -Z • "j., rd,•T -"y (f )J NCG210433 N W S Map Scale P24,000 Woodgrain Millworks, Inc. Latitude: 351 53' 20" N Longitude: 810 33'53" W County: Caldwell Receiving Stream: Lower Creek Stream Class: C Sub -basin: 03-08-31 (Cattaba River Basin) WHIF Facility Location ' NOT TO SCALE Ll 6. DUTFALI. p4 It � II `r' I HERITAGE ua OUTFALL P A -FRAME WOODGRAIN WOODGRAIN HERITAGE. MANUFACTURING i RECEIVED JAN 27 2075 bENR.Lp QUALV STORMWATER PERMmU,G LEGEND: 0 OIL DRUM STORAGE AREA ® TRANSFORMER ® LOADING/UNLOADING AREA ----� FLOW DIRECTQON P do /2 STORMWATER OU;FALLS ' r F� . FIGURE 2-2 SITE:;:D.RAINAGE �WDODCRAIN MILLWORKS > k.ENOIR-)VORTH CAROLINA Herbert, Laura C From: Herbert, Laura C Sent: Thursday, February 12, 2015 5:28 PM To: Riddle, Rick L Cc: Lee Hill; Watkins, Wayne Subject: RE: NOI for NCG210433 Woodgrain Millworks, Inc. - Lenior, Caldwell Co. Attachments: FW: Woodgrain Millwork NPDES Stormwater Permit Questions Caldwell County Rick, Yes — welcome aboard. We have had some communication with Woodgrain Millwork in the past (see attached email) and concur with issuance of the general permit. We will file in their file and schedule an inspection bnce the general permit is issued. I think RCO inputs into BIMS when the permit is issued? Thanks and let us know if you have any questions. Laura Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral, and Land Resources - Land Quality Section NCDENR-Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Tel, 828-296-4500 Fax: 828-299-7043 http://Portal.ncdenr.org/web/­I Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Riddle, Rick L Sent: Wednesday, February 11, 2015 3:24 PM To: Herbert, Laura C k Subject: NOI for NCG210433 Woodgrain Millworks, Inc. - Lenior, Caldwell Co. Laura Herbert: Good afternoon. s Please review the attached NOI application and when finished with your review, please respond to me with any recommendations for issuance of the permit. I recognize that you may not visit each new permittee during this NOI review, but it affords you the opportunity to log the permit into your regional database and add the facility to a future monitoring and compliance visit schedule. Therefore, your recommendation now to issue the permit serves as your acknowledgement that (1) the facility is located in your region, (2) that there are no current complaints outstanding about the facility that have not been dealt with, and (3) that the facility may ultimately be inspected by the regional staff. I've also attached a scanned copy of the NOI and a location map for your review. COC # Facility ;Location ,City/County NCG210433 Woodgrain Millworks, Inc. 820 Complex St NW Lenoir/Caldwell 1 f a If you need any more info, please give me a L.11. If you could send me a recommendatioi..,j issue the permit by 03/11/2015, 1 would appreciate it, and then move forward to issue their COC. I cannot issue the permit until regional office reviews and comments with a recommendation to issue the permit. Thanks Richard Riddle RR'liarcl 1- Ris1cllc jr. Stormwater Engineer NC Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, NC 27699-1612 Phone: (919) 807-6379 Fax: (919) 807-6494 Email: rick.riddle ncdenr.gov Web: http://portal.ncdenr,org/web/Irlstormwater Email correspondence to and from this address may be subject to public records laws 1 Herbert, Laura C From: Watkins, Wayne Sent: Thursday, March 13, 2014 12:11 PM To: 'rpenley@woodgrain.com' Cc: Herbert, Laura C Subject: FW: Woodgrain Millwork NPDES Stormwater Permit Questions Caldwell County Attachments: Timber NPDES SW Page.pdf; General Permit No. NCG210000.pdf; NOI for Timber.pdf; Outfall Locations.pdf Rick, see the attached documents for your use regarding obtaining the stormwater permit for your facility. Feel free to call Laura Herbert for guidance or questions along the way. I will likely be the one that will inspect your facility once we know what the permit requirements are for Woodgrain. Wayne Wayne Watkins - Wayne.Watkins@ncdenr.Rov North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Energy, Mineral and Land Resources, Land Quality Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties. From: Herbert, Laura C Sent: Thursday, March 13, 2014 11:54 AM To: Watkins, Wayne Subject: FW: Woodgrain Millwork NPDES Stormwater Permit Questions Caldwell County FYI Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral, and Land Resources - Land Quality Section NCDENR-Asheville Regional Office 2090 US Highway 70 5wannanoa, NC 28778 Tel:828-296-4500 Fax:828-299-7043 http://portal.ncdenr.org/web/Ir Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Herbert, Laura C Sent: Friday, October 18, 2013 10:44 AM To: 'rpenley@woodgrain.com' Cc: Stepp, Jonathan; 'wayne watkins' Subject: Woodgrain Millwork NPDES Stormwater Permit Questions Caldwell County 4 Rick, Thank you for your call regarding questions concerning whether or not your new facility will need a NPDES stormwater permit. According to you, the only item stored outside will be raw (green) lumber which will be outside for a day or so before drying (kilns?). You all do currently have an air permit (No. 07568T12). As we discussed, if you use more than 55 gallons per month of new oil or hydraulic fluid (vehicle maintenance area) you will be required to have a stormwater permit. For the stormwater permit you will be required to monitor any point sources (any discernible, confined, and discrete conveyance, including but not limited to any pipe, ditch, channel, tunnel, conduit, or well from with pollutants are or may be discharged). In reviewing your air permit equipment list, a couple of items of interest wrt to stormwater exposure are as follows: 20,000 gallon fuel oil storage tank (inside or out; with secondary containment?) Woodwaste Boilers — Is all the feedstock stored inside (silos/building) with no exposure to stormwater? Truck Dump and hogging operation — Is this inside or outside and potentially exposed to stormwater? Coating Operations —Are any of the coatings stored in outside tanks or drums or is all of this inside? Rick, from what I understand this operation is located in the former Broyhill Miller Hill site. The Broyhill Miller Hill facility was covered under a general stormwater permit (NCG 180238). From documents in this file, it would appear that they had at least 10 outfall locations. I have included an outfall location layout from a previous inspection at this facility for your review and consideration. This facility was a furniture operation, not timber. I have also included the fact sheet for the Timber products general permit (SIC 24xx excluding 2434...) and the general permit itself. If you do not fall into this SIC category, please let me know what SIC code you are (furniture is SIC 25xx and 2434), and I will get you that information. You can also access this information on our website at http://portaI.ncden r.org/web/wq/ws/su/npdessw Let me know if you have additional questions and if you would like to discuss. Thanks, Laura Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral, and Land Resources - Land Quality Section NCDENR-Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Tel:828-296-4500 Fax:828-299-7043 http:/Zportal.ncdenr.org/webll rl.ncdenr.or�b/1 r Notice: E-mail.correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties unless the content is exempt by statute or other regulation. s NOTE. THE 20,000-GAL #2 FUEL OIL AST LOCATED NORTHEAST OF VISIONS I IS NOT OWNED OR MAINTAINED BY FURNITURE BRANDS INTERNATIONAL. ouTFAtL LratATloN 1.AyovT ' 0 300 SCALE IN FEET LCIWER I BLUE RIDGE PANELS, INC. 2111;1XXX (NUT A FURNITURE BRANDS FACILITY) CENTRAL ❑ WAREHOUSE FURNITURE BRANDS QA VISIONS I BOO LEGEND Q FUELING AREA ASTS ® GARAGE ASTS © USED UIL AST Q UNUSED FINISHING LIQUID ASTS (PACEMAKER) QE UNUSED FINISHING LIQUID ASTS (WALL SYSTEMS) Q UNUSED FINISHING LIQUID ASTS (LENOIR CHAIR #I) © HAZARDOUS WASTE STORAGE AREA QH GARAGE DRUMS Q OIL/WATER SEPARATOR DRUM Q MAINTENANCE AREA DRUMS Q OIL DRUM (VISIONS 1) © WASTE FINISHING LIQUID DRUM (LABORATORY) A TRANSFORMER STORMWATER RUNOFF FLOW DIRECTION LENOIR CHAIR #1 nil1 T (•ALL � Dnhi�I 0� FIGURE A-2 SITE PLAN AND FACILITY DIAGRAM FURNITURE BRANDS INTERNATI❑NAL, INC. BROYHILL MILLER HILL COMPLEX LEN❑IR, NORTH CAROL.INA Division of Energy, Mineral and Land Resources a Stormwater Permitting Program Is ALI ® National Pollutant Discharge Elimination System NC®ENR Na _CRo OePww,Kwrcr NCG210000 EmnwoaH[r.r wa Nrturt,u NOTICE OF INTENT FOR AGENCY USE ONLY Da,c Rcccivcd Ycar Alonch Da Certificate of Coverave ChcA p, c 1 "'l J 1 - Pek Assignbd to 1 ' c t' National Pollutant Discharge Elimination System application for coverage under General Permit NCG210000: For STORMWATER DISCHARGES associated with activities classified as: SIC 24 Timber Products (except as specified below), including Wood Chip Mills-, And, Like activities deemed by DEMLR to be similar in the process and/or the exposure of raw materials, products, by-products, or waste materials. The following activities are specifically excluded from coverage under this General Permit: • Wood Kitchen Cabinets (SIC 2434) a ►,1 • Wood Preserving (SIC 2491) • Logging (SIC 2411) �K' != .t tip "1 Standard Industrial Classification Code 1 i ^•!r 1; i,l� i ;`� li r ,( JORi:lb�:;rp;; lit:{ f;lfd�; (Please pant or type) -- 1) Mailing address of owner/operator (address to which official permit correspondence will be mailed): Name Woodgrain Millworis, Inc Owner Contact (a person) Greg Henderson Street Address 820 Complex St. NW City Lenoir State ZIP Code Telephone No. - - Fax: (208)-452-1879 E-mail Address QhPndersnn4uynndara0n.(:nm 2) Location of facility producing discharge: Facility Name _ Woodgrain Millworks, Inc Lenoir _ Facility Contact (a person) Johnny Sanders Contact E-mail 'hsanders4wrIndprain.nnm Street Address City Lenoir state ZIP Code 2$645 County Caldwell Telephone No. - Fax: 208 - 2-187 3) Permit Contact Permit Contact (a person) Johnny Sanders _ Contact E-mail jhsan(1Prs r(or woodgrain.r:nm Contact phone number (828)754-2089 4) Physical Location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). Take US Hwv 18 south from Hwy 321 intersect in Lenoir, Travel approx 2.0 miles to Complex street on the iett (A copy of a county map or USGS quad sheet with facility clearly located an the map is required to be submitted with this application) 5) Latitude 35 53 20 Longitude 81 33 53 (degrees, minutes, seconds) Page 1 of 4 SWU-236-080113 r' i' ! Last revised 712114 1 NCG210000 N.O.I. 6) This NPDES Permit Application applies to which of the following : ❑ New or Proposed Facility Date operation is to begin 12 Existing 7) Standard Industrial Classification (SIC): 1-13-2014 Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 2 4 3 1 S) Provide a brief narrative description of the types of industrial activities and products manufactured at this facility: Manufacture of natural wood mouldings 9) Discharge points 1 Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? 4 10) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater discharges end up in? Lower Creek If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). 11) Does this facility have any other water quality permits? ® No ❑ Yes If yes, list the permit numbers for all current water quality permits for this facility: 12) Does this facility have any Non -Discharge permits (ex: recycle permits)? [ f No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 13) Does this facility employ any best management practices for stormwater control? ❑ No C3'Yes If yes, please briefly describe: See attached SPPP document 14) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No 9 Yes If yes, when was it implemented? 12-1-2014 15) Does this facility have exposed accumulations of sawdust, bark, mulch, wood chips, or similar size woody material on -site for longer than seven (7) days? (Exposed directly to rainfall or to run-on from other areas of the facility.) IN No ❑ Yes Page 2 of 4 SWU-236-060113 Last revised 712114 NCG210000 N.O.I. 16) Are vehicle maintenance activities occurring at this facility? 0 No ❑ Yes 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? CI No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg_ of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport 1 disposal vendor: Vendor address: 18) Certification: North Carolina General Statute 143-215.6 b (I) provides that: Any person who knowingly makes any false slatement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall he guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10.000). 1 hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Johnny Sanders _ Title: Maintenance Manager (Signature of (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR Page 3 of 4 SWU-236-080113 Last revised 712114 NCG210000 N.O.I. Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑' Check for $100 made payable to NC DENR ❑ This completed application and all supporting documents ❑ Copy of county map or USGS quad sheet with location of facility clearly marked on map Mail the entire package to: Stormwater Permitting Program Division of Energy, Mineral, and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Note The submission of this document does not guarantee the issuance of an NPDES permit. Forquestions, please contact the DEMLR Central Office or Regional Office for yourarea. To visit our website, go to http://nortal.ncdenr.org/web/ir/stormwater DEMLR Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ... (252) 946-6481 Wilmington Office ... (910) 796-7215 - Winston-Salem ...... (336) 771-5000 Central Office.. - (919) 807-6300 Page 4 of 4 SVVU-236-080113 Last revised 712114 1�f1! 7 LENOIR QUADRANGLE NORTH CAROLINA-CALDWELL CO. 7.5 MINUTE SERIES (TOPOGRAPHIC) - {� w\ =1' - /i �;• �., `vim .>I'. : f, � � �� � f�I.�\. o r •...�.`i f 4 - �'Btr! t �1�v`` :tom C�isaogat'—•�;'n. v .108 rj�;r % Woodgrain.r �` '- .. ; :.lJ;'t1 ' Millwork. t � "- ti .. ;p r . • �; SI:D;ita'� ' � 11 `' ~�"/•"�.i� I -. tom • ,\'�,� 1" •. Pr lo rfaf, y. t �I Airand Niew Park,.'� Ch �r dinE .I, -tea.• ��. > ✓,oso Strip o `' ,' _ ti , ., i'•...• :�i is i filtra.Lc: �.. I '. _ % % Plant / �� _ •-'"tsa�:,e;DisC �'._. �, cr . ? it '�.•r "j{/,r•^.,���`1'" ti \ -- � ,, � r)]UjB�.;v , .'� y'==.�.� �.. •i(i r••r . .� _. -ir �fi _. r'• ' • - ' .... _ 1 � . I` SCALE 1:240W 1 0 1 MILE io0c 0 1Wo 2000 30W 4WO 5000 6000 7OW FEET i 5 0 t KILOMETER MY. �.: Gl :I„ B9 MILS 0•j7' : 11 MILS UTY GRID AND 1996 -. bNEtIC NDRIfI DECEINA r 001Y eT CENTER OF SHEET LENOI R, NC 35081-H5-TF-024 1993 DMA 4655 E NE -SERIES V842 Figure 2-1 Site Vicinity Map AOUNTAIN Woodgrain Millwork Environmental Services, Inc. Lenoir, NC (p OUTFALL #4 NOT TO SCALE .{ OUTFALL #1 ._,._.,.......... -.._._GOW[R CREEK A -FRAM Q WOODGRAIN HERITAGE MANUFACTURING RECEIVED DENP.LA 1, GUAt,ry SidRMVVAi� PERi'gf711,4G LEGEND: IQ OIL DRUM STORAGF AREA ® TRANSFORMER ® LOAOINO/UNLOADING AREA r FLOW DIRECTJON #1 k #2 STORMWATER CUrTFALLS ` 'J'F3 FIGURE 2-2 SITE DRAINAGE WDODGRAIN MILLWORKS LENOIR, NDRTH CAROLINA CHECK NUMBER DATE 56dgroin millul0rk 485.936 12/30/2014 30QNW 16TH ST. FRUIT AND, IDAHO 83619 AY: ONE'HUNDRED•AND N0/100 USD PTHE NORTH CAROLINA DEPT OF ENVIRONMENT O )ER OF' DENR 1612 MAIL SERVICE CENTER RALEIGH NC 27699-1612 1: A. 56-382 412 0485936 PAY -THIS AMOUNT ***********100.00* A woodgroin millwork 1 STORMWATER POLLUTION PREVENTION PLAN Prepared for AA woodgra i n millwork RECEIVED JAN 27 615 DENR-LAND QUALITY STORMWATER PERHMNG Woodgrain Millwork 820 Complex Street SW Lenoir, North Carolina 28645 December 29, 2014 OUNTAIN Environmental Services, Inc. AltOUNTAIN Environmental Services, Inc. Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina STORMWATER POLLUTION PREVENTION PLAN For WOODGRAIN MILLWORK LENOIR, NORTH CAROLINA Management Approval 1, Gregory Henderson (responsible corporate official) certify under penalty of law that this document and all attachments were prepared under my direct supervision in accordance with a system designed to assure that qualified personnel property gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Gregory Henderson Date Site Manager Woodgrain Millwork Lenoir, North Carolina (828) 754-2089 Professional Engineer Certification J. Jac on Suddath, P.E. ate Envir6nmental Engineer North Carolina Registered P.E. No. 20479 This report was prepared by: Mountain Environmental Services, Inc. 1560 Pisgah Drive Canton, North Carolina 28716 m AftOUNTAIN Environmental Services, Inc. TABLE OF CONTENTS Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina Certifications.........................................................................................................................................ii 1.0 Introduction................................................................................................................................1 1.1 Background.............................................................................................................................................1 1.2 Purpose......................................................................................................................... .......................... 2 1.3 Limitations of the Plan.............................................................................................................................2 1.4 Review and Amendments to the Plan.......................................................................................................2 1.5 Pollution Prevention Team.......................................................................................................................3 2.0 Facility Information....................................................................................................................4 2.1 Facility Location ............................................. ....................................................................................... .4 2.2 Facility Drainage ....................... 2.3 Facility Operations..................................................................................................................................5 2.4 Spill History ............................................................................................................................................5 3.0 Materials Management Practices............................................................................................... 6 4.0 Best Management Practices (BMP) Summary......................................................7 5.0 Plan Implementation..........................................................................................8 5.1 Responsible Party ................................................................................... .8 ................................. 5.2 Security ............................................................................................... .....8 ................. 5.3 Facility Inspection Program.............................................................................................8 5.4 Qualitative Monitoring...................................................................................................8 5.5 On -site Vehicle Maintenance Monitoring Requirements...........................................................8 5.6 Plan Amendment.........................................................................................................9 6.0 Comprehensive Site Compliance Evaluation............................................................10 Figures Figure 2-1: Location Map Figure 2-2: Site Drainage Tables Table 2-1: Spill History Appendices Appendix A Review and Revision History Appendix B General Permit and NOI Appendix C Measures and Controls Appendix D Site Evaluations Appendix E Storm Water Monitoring Stormwater Pollution Prevention Plan AOUNTAIN Woodgrain Millwork Environmental Services, Inc. Lenoir, North Carolina 1.0 INTRODUCTION This document is the Stormwater Pollution Prevention Plan (SWPPP) for the Woodgrain Millwork (WM) facility in Lenoir, North Carolina. Copies of this SWPPP are kept on file at the Lenoir Facility. Mountain Environmental Services, Inc. was contracted to prepare this SWPPP on behalf of WM with professional services to be provided by J. Jackson Suddath, P.E.. WM is required to develop and maintain this SWPPP as one of the conditions of coverage under the North Carolina General Permit Number NCG 180000 which is applicable to all owners or operators of stormwater point source discharges associated with activities classified as establishments primarily engaged in manufacturing timber products (SIC 24). This plan has been divided into five sections. Section 1 is an introduction describing the regulatory background leading to this plan, the purpose of this plan, and maintenance requirements. Section 2 describes the WM facility in Lenoir, North Carolina. Section 3 describes WM's materials management practices to minimize stormwater exposure. Section 4 describes the stormwater best management practices (BMP) developed for this facility to control stormwater pollution. Section S outlines the steps for implementation of the plan. 1.1 Background On November 16, 1990, the U.S. Environmental Protection Agency (EPA) promulgated regulations under the Clean Water Act, amending 40 Code of Federal Regulations (CFR) 122, 123, and 124 to require National Pollutant Discharge Elimination System (NPDES) stormwater permits for all stormwater discharges from large municipal separate storm sewers, medium municipal separate storm sewers, and areas associated with industrial activity. In response to this action, the North Carolina Department of Environment and Natural Resources (NC DENR), which has an authorized NPDES program, issued a series of Stormwater General Permits for Industrial Activities. This rulemaking allows all facilities associated with the listed industrial facilities to file for coverage under a general permit by submitting a Notice of Intent to NC Division of Energy, Mineral and Land Resources. Stormwater Pollution Prevention Plan AOUNTAIN Woodgrain Millwork Environmental Services, Inc. Lenoir, North Carolina The WM Facility can file a Notice of Intent for coverage under the North Carolina General Permit Number NCG 180000. As a requirement of this permit, WM must develop, implement, and maintain a SWPPP. 1.2 Purpose The purpose of the NPDES stormwater permitting program is to improve the quality of surface waters by minimizing pollution in stormwater discharges. In accordance with the NPDES program, this SWPPP was developed to minimize pollution in stormwater discharges from the WM Facility. Specifically, this plan was developed to meet the requirements of the North Carolina Stormwater General Permit Number NCG 180000. 1.3 Limitations of the Plan This document was based on information obtained from WM personnel and a visual review of the facility. All information provided is assumed to be complete and correct. This document was prepared in accordance with currently accepted engineering practices at this time and location. No other warranty is implied or intended. 1.4 Review and Amendments to the Plan All SWPPPs are the documentation for ongoing pollution prevention programs. These programs are meant to mature and improve the control of pollutant discharges as time passes. As the program changes, the documentation must also change. Recognizing this, the General Permit requires that this plan be reviewed and updated at least once annually or whenever there is a change in design, construction, operation, or maintenance that has a significant effect on the potential for the discharge of pollutants to surface water. The plan and all related records, including changes, must be kept for three years after the current permit expires. This plan and all accompanying records will be kept and maintained by WM, at the facility. The plan will be reviewed and necessary changes made by the Pollution Prevention Team every December. In addition to this annual review, any changes in the pollution prevention program or operation of the facility, at any time during the year, will prompt the Pollution Prevention Team to immediately review and modify this plan as necessary. Any reviews and revisions will be documented in Appendix A. 0a *AOUNTAIN Environmental Services, Inc. 1.5 Pollution Prevention Team Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina The Pollution Prevention Team is responsible for developing, implementing, and updating this stormwater pollution prevention plan. The Pollution Prevention Team is comprised of the following members: • Gregory Henderson— Site Manager • Johnny Sanders — Emergency Response Coordinator/Maintenance Manager • Anthony Storie — Alt. Emergency Response Coordinator/Lead Person A Other members may temporarily be added to the team for specific tasks. The team is responsible for: • Coordinate SWPPP development, implementation, evaluation, and monitoring; • Develop an employee training program, maintain records, and ensure that the SWPPP is revised annually; • Obtain and maintain all environmental permits and manage any associated sampling and reporting; • Ensure that all non-stormwater discharges are eliminated from the stormwater drainage system; • Assign additional personnel to the stormwater pollution prevention team as necessary. • Develop/update site maps to support the assessment phase of the SWPPP; • Assist in developing and designing structural and non-structural stormwater management practices; • Identify potential sources of stormwater contamination, including any toxic or hazardous materials located at the facility; • Certify the SWPPP and the Annual Comprehensive Site Compliance Evaluation Report; • Provide top-level management support and input on all stormwater program issues; • Assist in maintaining the preventative maintenance program; • Assist in identifying any toxic or hazardous materials located at the facility and suggest methods for improving spill prevention or response; • Provide site evaluation inspections and provide input for SWPPP modifications as required. 3 Stormwater Pollution Prevention Plan AOUNTAIN Woodgrain Millwork Environmental Services, Inc. Lenoir, North Carolina 2.0 FACILITY INFORMATION This SWPP Plan has been written specifically for Woodgrain Millwork, the owner and operator of the Lenoir, North Carolina Facility. The following subsections provide the basic information for this facility. Facility information that may be required when reporting a spill is summarized below. 2.1 Facility Location The WM Facility is located at 820 Complex Street SW, in the Town of Lenoir, Caldwell County, North Carolina. The facility location is shown on Figure 2-1, Site Vicinity Map based on the United States Geological Study (USGS) 7.5-minute topographic quadrangle for Lenoir, North Carolina. The facility is located adjacent to and southwest of the intersection of US Highway 64 and Southwest Blvd., and is bordered on the north by Lower Creek. The mailing address for the facility is: Woodgrain Millwork 820 Complex Street SW Lenoir, NC 28645 2.2 Facility Drainage The facility drainage patterns are shown on Figure 2-2. Stormwater collection and drainage at this facility was designed to drain stormwater away from the facility and parking areas northwest toward Lower Creek. The stormwater from the site is collected in storm drains and conveyed to four (4) discharge points or outfalls (#1,#2,#3,and #4) located north of the main entrance road and adjacent to Lower Creek. (See Figure 2-2). It is noted that the Heritage Home Group, a manufacturer of upholstered furniture is co - located on this site and consequently utilizes many of the same stormwater catch basins which flow to the outfalls that discharge into Lower Creek. These stormwater discharge points have a stormwater structure that is a two -stage concrete spillway. The first stage would contain more than 55 gallons prior to overflowing to the second stage. The second stage discharges to Lower Creek. 4 RECEIVED LENOIR QUADRANGLE 0NPl��ln r�20m NORTH CAROLINA-CALDWELL CO. SroRMWATERPERMITTING 7.5 MINUTE SERIES (TOPOGRAPHIC) f ' .� ^'-�. '� � •h ',+'+,.r^" �, (' �%! '°C Ili fTl1 ? E•{ ..ram` ._. .—�ti`>F ' - rf l r s Woodgain " ��t✓ r�• �,Jr 4=' '• ��,s, r� Nxty j +�'• 'i, 4 Gran d,View arks, f70 % dingy }: Strip'", 0 ;'� 1Y -a �+y,^.. �` l i; . `e.`h14 t:! , �•+r" ; R • , Y / _ S,rL k Y•�. W s" i •• • '+t u.//'".,s�r4��J „:., r�P/�za}i}iL f J-�•ti :[� ''� )L. ,L I 1 .f: j �.� ty.�,�--.�.../�,: •' . /� Yr '�V, t 'W5 i Y ' \�• J '�' J "'1 �'yf i.��'. t -�/�.r� 114 5enage�'t > SCALE 1:240M 1 O 1 MILE 1000 0 1000 2000 30W 4000 5000 6000 7000 FEET 1 .5 0 1 KILOMETER MNJ GM U-NOIR, NC �— 99 MILS O.3T 35081-H5•TF-024 �, 1 11 MILS 1993 UTM GRID AND 1990 MAGNETIC NORTH DMA 4655 1 Nr-SMrs V842 DECEINAT TON AT CENTER OF SHEET Figure 2-1 Site Vicinity Map Woodgrain Millwork Lenoir, NC CUADRMCLF. LOCATICM ff%OUNTAIN Environmental Services, Inc. OUTFALL #3 OUTFALL #1 OUTFALL #2 ...... ...... - LOWER CREEK --------------- OUTFALL #4 NOT TO SCALE RECEIVED JAN 2 7 2015 DENR-LojD QUALITY 8 TORMWATER PERM/7-TING LEGEND: (D OIL DRUM STORAGE AREA ATRANSFORMER LOADING/UNLOADING AREA FLOW DIRECTION #1 & #2 STORMWATER OU?TALLS- #73 � fi,/ 91W FIGURE 2-2 SITE DRAINAGE WOODGRAIN MILLWORKS LENOIR, NORTH CAROLINA 0 W �OUNTAIN Environmental Services, Inc. 2.3 Facility Operations Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina The WM Facility began operations in early 2014 as a millwork manufacturer located in what is known as the old Broyhill Complex. The facility has been up -fitted to accommodate the manufacture of natural wood moldings and upgraded to comply with local, state and federal guidelines. The facility receives rough milled lumber that is accepted into the kiln drying facility. The dried lumber then passes through a planer process for sizing and is later transported to the molding manufacturing building. The dried lumber is then analyzed, cut into blocks, reassembled into planks utilizing finger jointing equipment, and then molded into a finished product with various face profiles. These activities are included under the primary Standard Industrial Classification (SIC) Code 24 and specifically defined as SIC 2431 Millwork. 2.4 Spill History As of the date of this plan, the WM Facility has not had any significant spills or discharges. Table 2-1 is included herewith as an ongoing record of significant spills or leaks. O C i.. Table 2-1 SPILL HISTORY List of Significant Spills and/or Leaks (within last 3 years) Spill Leak Date of Release Location Type of Material Quantity Released (Units) Source of Release Cause of Release Response Procedures Taken Is Material Still Exposed to Storm Water Preventative Measures Taken Date of Implen- tation Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir. North Carolina 3.0 MATERIALS MANAGEMENT PRACTICES Materials used in the manufacturing process at the WM Plant are stored using best management practices to minimize their exposure to stormwater. The following is a description of the materials stored, their location, and the management practices used to minimize stormwater exposure. • Unfinished lumber is received and stored on site at the lumber yard located at the east end of the property. Any lumber exposed to storm water is minimal during transition to covered areas for drying and storage. • Wood blocks used to fabricate finished moldings are stored in the manufacturing area with no exposure to storm water drainage. • Finished wood moldings used for window, door and base applications are stored in the interior of the building near the shipping and receiving dock. • Drummed petroleum products are stored in a covered and dike contained shed on the south side of the manufacturing building just north of the pet bedding shaker. These products are stored awaiting pick up by certified reclaim services. 0 Metal and machinery parts are occasionally stored outside the building. Most of these parts are stored in areas that do not drain stormwater outside the property lines. The exposures that do allow drainage off WM property are stored in grassy areas that help filter any drainage prior to entering the stormwater system. • All receiving, loading and shipping docks at the facility are covered in order to minimize stormwater exposures. All areas surrounding the facility are inspected monthly during the SWPPP inspection for proper housekeeping and storage practices. Any housekeeping or stormwater issues are documented and referred to the proper plant department managers for resolution. 6 M Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina 4.0 BEST MANAGEMENT PRACTICES (BMP) The WM Plant employs various "best management practices" in order to minimize stormwater exposures and pollution run off. They are as follows: • Stormwater conveyances — this plant utilizes roof drains, catch basins, and underground drains in order to capture and direct stormwater runoff away from the facility and any materials stored on stte. • Grading/Paving — all areas experiencing foot and vehicle traffic have been graded and paved to minimize erosion and soil run off. • Grassed swales — at most points where stormwater point discharges are released, the stormwater must run through grassed swales in order to reach the common drainage channel. • Periodic Inspection/Cleaning — facility personnel perform monthly SWPPP/housekeeping inspections. Any areas that have a collection of trash or debris will be cleaned up and properly disposed. Employee Training/Release Reporting — designated employees are trained in emergency response and the appropriate regulations annually, as they relate to hazardous waste generation, stormwater and hazard awareness. The plant has an emergency response team that will respond to fires and spills in their initial stages. They are also trained to call for assistance from local emergency response units as needed. • Building Enclosure — most liquid materials and manufacturing equipment is stored inside the building, and is not exposed to stormwater. • Preventative Maintenance Program — all manufacturing equipment is inspected and maintained on a regular basis. Records of maintenance activities are available for inspection in the office of the Maintenance Manager. 7 Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina 5.0 PLAN IMPLEMENTATION 5.1 Responsible Party Johnny Sanders, Facility ERC/MM, is the person at the WM facility that is responsible for the overall coordination, development, implementation, and revisions to the SWPPP. Mr. Sanders is responsible for all inspections and follow-up. It is also his responsibility to communicate the results of all inspections to Plant Management and to the appropriate departments for follow-up. 5.2 Security Anthony Storie or one of the Emergency Response Coordinators is on site during all hours that the plant ■ is operating. Security personnel are on -site at all times and are available to notify local emergency response units as part of the response procedures. During off hours, security personnel monitor the facility for fires and spills and notify appropriate plant and local emergency response personnel as directed by the emergency response plans. 5.3 Facility Inspection Program rn All stormwater systems, housekeeping, and plant outside storage practices will be monitored monthly. These inspections will be documented on the Measures and Controls form found in Appendix C. Copies of these forms will be kept on file at the office of the ERS/MM as part of the facility's stormwater program. 5.4 Qualitative Monitoring The stormwater outfalls to Lower Creek will be monitored for color, odor, clarity, floating solids, suspended solids, foam, oil sheen, and other indicators of stormwater pollution on a semi-annual basis. If possible, this monitoring should be done during a representative storm event. All qualitative monitoring will be documented on the Record of Stormwater Monitoring form found in Appendix E M 8 Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina 5.5 On -Site Vehicle Maintenance Monitoring Requirements If any vehicle maintenance activity occurs on -site that results in the usage of more than 55 gallons of new motor oil per month when averaged over the calendar year, samples will be collected for analytical analysis for any outfalls that discharge water from these areas. Analytical testing requirements are listed on the stormwater permit. Currently, less than 55 gallons of new motor oil is used on -site each month and the facility is not subject to analytical testing requirements in regard to vehicle maintenance. Any analytical monitoring results will be sent to the NC DENR Division of Water Quality, and kept on -site for review upon request by a Division of Water Quality representative. 5.6 Plan Amendment This plan shall be amended whenever there is a change in design, construction, operation, or maintenance, which has a significant effect on the potential for the discharge of pollutants to surface waters. At a minimum, the Stormwater Pollution Prevention Plan will be reviewed and updated annually. 0 Stormwater Pollution Prevention Plan Woodgrain Millwork Lenoir, North Carolina 6.0 COMPREHENSIVE SITE COMPLIANCE EVALUATION As part of the SWPPP requirements, WM will need to conduct an annual comprehensive site compliance evaluation and semi-annual inspections. The purpose of these inspections is to ensure that all parts of the SWPPP are implemented and are working properly and to identify areas that need improvement. This evaluation will ensure that the facility is complying with the requirements and guidelines prescribed in the SWPPP and that the SWPPP reflects current conditions and operations at the facility. To conduct the evaluation, the Stormwater Pollution Prevention Team will appoint qualified personnel to form a Compliance Evaluation Team. The Compliance Evaluation Team will be composed of members from the Stormwater Pollution Prevention Team and/or other qualified facility personnel. The comprehensive site compliance evaluation has three tasks: an annual inspection, preparation of a summary report, and correction of any deficiencies. The Comprehensive Site Compliance Evaluation form can be found in Appendix D. The semi-annual inspections also have three tasks: semi-annual outfall inspections, recordkeeping as part of the SWPPP, and correction of any deficiencies. 10 ■ STORMWATER POLLUTION PREVENTION PLAN RECORD OF REVIEW AND REVISIONS ENVIRONMENTAL/ REVIEW AND/OR PLANT DATE SAFETY COMPLIANCE SECTION MANAGER MANAGER REVISION INITIALS WOODGRAIN MILLWORK SWPPP 0 I APPENDIX B General Permit and N01 17 v I E F N N H t 1� NC®ENR NORI" C H") NA DElWlIMErrt OF ERNRONMENT An0 N&URA n[SOJRGE5 Division of Energy, Mineral and Land Resources Stormwater Permitting Program National Pollutant Discharge Elimination System NCG2.10000 FOR AGENCY USE ONLY Date Received Year Month tkl CeTtificate ofCo%c ,e NCQ f Check N r ount 'I u Pen it ssi n d to 1 -e NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG210000: For STORMWATER DISCHARGES associated with activities classified as: SIC 24 Timber Products (except as specified below), including Wood Chip Mills; And, Like activities deemed by DEMLR to be similar in the process and/or the exposure of raw materials, products, by-products, or waste materials. The following activities are specifically excluded from coverage under this General Permit: • Wood Kitchen Cabinets (SIC 2434) RECEIVED • Wood Preserving (SIC 2491) • Logging (SIC 2411) BAN 97 2m Standard Industrial Classification Code I)ENR•Lro C3 ALITY (Please print or type) STORMWATER PERM1771t4G 1) Mailing address of ownerloperator (address to which official permit correspondence will be mailed): Name Woodgrain Millworls, Inc Owner Contact (a person) Greg Henderson Street Address 820 Complex St. NVV City Lenoir State ZIP Code 28645 Telephone No. - Fax: (208)-452-1879 E-mail Address ghendersontr'�i wnndnrain-rann 2) Location of facility producing discharge: Facility Name Wood rain Millworks Inc Lenoir Facility Contact (a person) Johnny -Sanders Contact E-mail _ Street Address 890-en 1PR-ST-1'1;VV Co;;B City Lenoir dtat�L ZIP Code 28645 County Caldwell ti Telephone No. - Fax: 20 - 52- 8 9 3) Permit Contact Permit Contact (a person) Johnny Sanders Contact E-mail ihsandersawoodgrain_cnm Contact phone number (828)7544089 4) Physical Location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). Take US Hwy 18 south from Hwy 321 intersect in Lenoir. Travel approx 2.0 miles to Comp ex Street on the iett (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 5) Latitude 35 53 20 Longitude 81 33 53 (degrees, minutes, seconds) Page 1 of 4 SWU-236-080113 Last revised 712114 NCG210000 N.O.I. 6) This NPDES Permit Application applies to which of the following : ❑ New or Proposed Facility Date operation is to begin CR Existing 7) Standard Industrial Classification (SIC): 1-13-2014 Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 2 4 3 8) Provide a brief narrative description of the types of industrial activities and products manufactured at this facility: Manufacture of natural wood mouldings 9) Discharge points ! Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? 4 10) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater discharges end up in? Lower Creek If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). 11) Does this facility have any other water quality permits? ® No ❑ Yes If yes, list the permit numbers for all current water quality permits for this facility: 12) Does this facility have any Non -Discharge permits (ex: recycle permits)? CF No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 13) Does this facility employ any best management practices for stormwater control? ❑ No ClYes If yes, please briefly describe: See attached SPPP document 14) Does this facility have a stormwater Pollution Prevention Plan? ❑ No E3 Yes If yes, when was it implemented? 12-1-2014 15) Does this facility have exposed accumulations of sawdust, bark, mulch, wood chips, or similar size woody material on -site for longer than seven (7) days? (Exposed directly to rainfall or to run-on from other areas of the facility.) ® No ❑ Yes Page 2 of 4 SWU-236-080113 Last revised 712114 NCG210000 N.O.I. r 16) Are vehicle maintenance activities occurring at this facility? 13 No ❑ Yes 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? C) No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? ®No El Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport 1 disposal vendor: Vendor address: 18) Certification: North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsities, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Johnny Sanders Title: Maintenance Manager of / - IV / S,-- (Date Signed) Notice of Intent must be accompanied by. a check or money order for $100.00 made payable to: NCDENR Page 3 of 4 SWU-236-080113 Last revised 712114 NCG210000 N.O.I. Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $100 made payable to NC DENR ❑ This completed application and all supporting documents ❑ Copy of county map or USGS quad sheet with location of facility clearly marked on map Mail the entire package to: Stormwater Permitting Program Division of Energy, Mineral, and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DEMLR Central Office or Regional Office for your area. To visit our website, go to httn, tj2ortal; nodenr. we, /Ir/storm water „:. orgl , b ,. ,........, DEMLR Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ... (252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office ......... (919) 807-6300 Page 4 of 4 SWU-236-080113 Last revised 7/2114 0 v I I Appendix C . Measures and Controls Completed By: Title: Signature: Date: Good Housekeeping Measures GOOD HOUSEKEEPING GUIDELINES (Operation and Maintenance: Maintain dry and clean floors, and ground surfaces by using brooms, shovels, vacuum cleaners, or cleaning machines. Regularly pickup and dispose of garbage and waste material Make sure equipment is working properly Routinely inspect for leaks or conditions that could lead to discharge of chemicals or contact of storm water with raw materials, intermediate materials, waste materials, or products Material Storage Practices: Provide adequate aisle space to facilitatematerial transfer and easu access for inspections Store containers, drums, and bags away from direct traffic routes to prevent accidental spills Stack cont; ainers according to manufacturer's instructions Assign the responsibilityof hazardous material inventory to a limited number of people who are trained to handle hazardous materials Material Inventory Procedures Identify all chemical substances present in the workplace. Develop a list of all chemicals used and create a file of the material MSDS sheets Label all containers to show the name and type of substance, stock number, expiration date, health hazards, suggestions for handling and first aid information Clearly mark on the inventory hazardous materials that require special handling, storage, use and disposal considerations ie 11 11 0 ie 1E Appendix C Measures and Controls (continued) Inspection Plan Inspection Checklist The following checklist to be followed for inspecting all areas identified in the preventive maintenance plan as having a potential for significant materials exposure to stormwater. These include storage areas, outdoor processing areas, and areas where spills have occurred. Name: Title: Signature: Date: Condition Item Comments Good Fair Poor Drums Hazardous Waste Storage Bulk Tanks, tank support tank drain valves Dike walls, berms, or other physical barriers designed to prevent stormwater from reaching stored materials Pipes Valves and valve fittings Pum s and hose connections Roof or enclosure Comments: Measures taken to correct deficiencies: Appendix C Measures and Controls (continued) Spill Response Procedures Spill response checklist Identify spilled material Stop flow of spilled material if possible Review material MSDS for possible hazards and spill control methods Call for outside assistance as necessary Notify regulatory agencies as required Contain -spill Prevent spill from impacting surface water bodies if at all possible Remove spilled material Dispose of spilled material in an approved manner Record spill incident in -Table 2-1 (Spill History) Written description of the spill including; material spilled, estimated quantity spilled, and method used to mitigate spill: Appendix C Measures and Controls (continued) Employee Training This section provides a record of employee training. Training Subject: Instructor: Course Date: Employee Name Signature H-1 R APPENDIX D Site Evaluations 611 m HF, Appendix D Site Evaluations Comprehensive Site Compliance Evaluation Name of Evaluator: Title: Signature: Date: A Comprehensive site compliance evaluation must be performed at least once a year. The purpose of the evaluation is to determine if the site is adhering to the requirements outlined in the SWPPP, ensure that the facility's measures and controls are effective and operating properly, all scheduled inspections, maintenance, and cleaning activities are completed on a timely basis, and that the SWPPP is up to date with any changes that may affect the SWPPP. The evaluation will consist of the following: 1. Inspect Storm Water drainage areas and outfalls for evidence of pollutants that may contaminate Storm Water 2. Inspect structural Storm Water and material management controls for required maintenance and proper operation. 3. Inspect any and all equipment required to implement the SWPPP 4. Review records and documentation of all inspections , maintenance and cleaning activities conducted as part of the SWPPP, including employee training records. 5. Identify incidents of noncompliance with the SWPPP. 6. Record the findings of the comprehensive site compliance evaluation. Appendix D Site Evaluations (Continued) Further Action Based on the findings of the evaluation, determine what actions need to be taken to correct any deficiencies noted or to update the SWPPP. 1. Revise the SWPPP to reflect any changes in manufacturing operation, facility layout, or measures and controls that may affect Storm Water. This includes revising the site map. These revisions must be completed within 2 weeks of the evaluation. Date for completion of revisions: 2. Evaluate the effectiveness of the facility's measures and controls and implement any changes or additional measures and controls to improve efficiency, if needed. Implementation must be within 2 weeks of the evaluation. Date for implementation: 3. Prepare a report summarizing the findings of the evaluation and all actions taken to address the evaluation's findings. Also include all incidents of noncompliance. 4. Attach copies of evaluation's findings, the report, and records of further action to this section and include in the SWPPP. Appendix D Site Evaluations (Continued) Certification for attached comprehensive site compliance Evaluation Report Name of Evaluator: Title: Signature: Date: I, (responsible corporate official), certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name and Official Title (type or print) Telephone Signature Date APPENDIX E Storm Water Monitoring I 11 0 ��r r I Appendix E Storm Water Monitoring Record of'Storm Water Monitoring Attach Records of the Storm Water monitoring conducted at each nonexempt outfall to the Storm Water Pollution Prevention Plan. Include the following: - Field Notes including observations of each outfall and descriptions of the Storm Water - Field Notes for sample collection data (time of sample collection, flow rates if flow -weighted composite, etc.) - Laboratory analytical results for each outfall. Monitoring Data Outfall I.D. # Date of Sampling Description of Storm (Magnitude and Duration) Method of Sample Collection Analytical Parameters