NCG210274_COMPLETE FILE - HISTORICAL_20170227

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
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DOC TYPE
54, HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
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Energy, Mineral &
Land Resources
ENVIRONMENTAL QUALITY
Marsha Laws, Controller
Funder America, Inc.
P.O. Box 729
Mocksville, NC 27028
February 27, 2017
Subject: Compliance Inspection
Permit No. NCG 210274
Funder America/Peter Funder
Davie County
Dear Ms. Laws:
ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
TRACY DAVIS
Director
On February 22, 2017 Glen White of the North Carolina Department of Environmental Quality —
Division of Energy, Minerals and Land Resources met with you at the facility located at 200
Funder Drive in Mocksville, to conduct a compliance inspection. Inspection consists of review
of the facility outfalls and possible exposures. Your assistance was greatly appreciated.
Permit:
This facility holds General Stormwater Permit NCG210274 to discharge stormwater from
industrial activity associated with Lumber and Wood Products, Except Furniture [SIC 24]
under the National Pollutant Discharge Elimination System (NPDES). The permit became
effective August 01, 2013 and expires on July 31, 2018. The current permit was available for
review and was included in the SPPP.
Records/Reports:
This facility was required to develop and maintain a Stormwater Pollution Prevention Plan
(SPPP) in accordance with Part II, Section A of the permit. All qualitative and analytical
monitoring records are required to be maintained with the SPPP for a minimum of five (5) years.
Records appear to be complete with exception to monitoring.
Facility Site Review:
This facility impregnates paper with melamine resin and presses it to fiberboard. The product is
,sold to cabinet and shelving manufacturers for wholesale and retail use. This facility has 95
employees. It operates on a 24 hour basis with three (3) full-time shifts. Review of the grounds
revealed one (1) fuel oil tank which was double walled and one (1) waste oil tank. Inspector
could not determine whether waste oil tank was double walled or not but it did not appear to be
secondarily contained. Overall, the grounds appear to be well maintained but the area of the
dumpster containing banding and scrap material needs to provide better housekeeping.
State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources
Winston-Salem Regional Office 1 450 Hanes Mill Road, Suite 300 1 Winston-Salem, NC 27103
336776 9800

Effluent Receiving Waters:
Effluent from this facility drains from the outfall of a permanent retention pond located at the
rear of the property to an unnamed tributary to Leonard Creek, Class "C" waters of the Yadkin
flee -Dee River Basin.
Self -Monitoring Program:
This facility is required to provide Qualitative Monitoring twice annually. No Analytical
Monitoring is required per the stormwater permit under current operating procedures. Records
indicate that qualitative monitoring was performed as the permit requires until recently. The
latest monitoring event was performed on 3/24/15. Please begin monitoring twice annually to
maintain compliance.
Before monitoring can be performed as required, a path to the pond outfall needs to be cleared so
that monitoring can be performed safely and with ease. If you have questions or need additional
information, please contact Glen White at [phone].
Enclosures:
Inspection Report
Sincerely,
Matthew E. Gantt, P.E.
Regional Engineer
Land Quality Section
Winston-Salem Regional Office
cc: Division of Mineral and Land Resources (WSRO)
State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources
Winston-Salem Regional Office 1450 Hanes Mill Road, Suite 300 1 Winston-Salem, NC 27103
336 T76 9800

I
Permit: NCG210274
SOC:
County: Davie
Region: Winston-Salem
Contact Person: Peter Funder
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Compliance Inspection Report
Effective: 08/01/13 Expiration: 07/31/18 Owner: FunderAmerica
Effective: Expiration: Facility: FunderAmericatPeterFunder
200 Funder Dr
Mocksville NC 27028
Title: Phone: [phone]
Inspection Date: 02/22/2017
Primary Inspector: Glen White
Secondary Inspector(s):
Certification: Phone:
EntryTime: 10:00AM Exit Time: 11:00AM
Phone: [phone]
Reason for Inspection: Routine inspection Type: Compliance Evaluation
Permit Inspection Type: Timber Products Stormwater Discharge COC
Facility Status: 0 Compliant ❑ Not Compliant
Question Areas:
0 Storm Water
(See attachment summary)
Page: 1

Permit: NCG210274 Owner. Facility: Funder America
Inspection bate: 02/22/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
See Compliance Letter attached to inspection report in WSRO file.
9®10,0®® FAX[phone]
336-751-5623
MARSHA LAWS
CONTROLLER
FUNDER AMERICA, INC. P.O. BOX 729 200 FUNDER DR. MOCKSVILLF., NC 27628
Page: 2

Permit: NCG210274 Owner - Facility: Sunder America
Inspection Date: 0212212017 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑
Comment: No anal ical monitoring is required under current operatfigg procedures,
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑
# Were all outfalls observed during the inspection? ❑ ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑
# Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ 0 ❑
Comment: Pond observed at inspeciton. Clear path to the pond outfall for ease and safety of those who will
conduct monitoring.
Qualitative Monitoring
Has the facility conducted its Qualitative Monitoring semi-annually?
Yes No NA NE
■❑❑❑
Comment: Monitoring has been conducted regularly until recently. Last monitoring event was conducted on
3124115. Please begin monitoring twice annually as required.
Clear path to the pond outfall so that monitoring can be conducted safely and with ease:_
Sto►mwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan?
# Does the Plan include a General Location (USGS) map?
# Does the Plan include a "Narrative Description of Practices"?
# Does the Plan incude a detailed site map including outfall locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment?
# Does the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
Yes No NA NE
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Page: 3

permit: NCG210274
Inspection Date: 02/22/2017
Owner - Facility: Funder America
Inspection Type : Compliance Evatuation
Stormwater Pollution Prevention Plan
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Reason for Vilit: Routine
Comment: Need to verify whether waste oil has secondary containment. It does not appear to have it
unless the tank is double walled. Please verify.
Need to improve clean-up/house keeping at dumpster wlbandin4 scrap metal.
Yes No NA NE
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Page: 4

RECEIVED
N.C. oro! r5f5H"
.SUN 0 6 2011
FONDER AMERICA, INC.
P.O. BOX 729 • 200 FUNDER DRIVE • MOCKSVILLE, N.C. 27028 • TELEPHONE [phone] • FAX [phone]
June 2, 2011
Mr. W. Corey Basinger
NCDENR, Div of Water Quality
585 Waughtown Street
Winston Salem NC 27107
Re: General Stormwater Permit Inspection
Funder America — Mocksville Operations
Stormwater Permit No. NCG210274
Davie County
Dear Mr. Basinger:
This is in response to your letter dated May G, 2011.
We have completed a review and update of our Stormwater Pollution Prevention Plan per
Part 11, Section A of the permit. This includes a current site map showing all storm
drains, their direction of flow and the points where the storm water exits the property. It
has been determined there are two exit points from the property that will be monitored
semi-annually following a representative storm event.
A copy of the site map is enclosed.
Please contact either me or Marsha Laws if you have any questions or need additional
information.
Best regards,
(4K
Peter Funder
President
TOLL FREE: 1-800-438-6276

PRE-BMP SITE MAP
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North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Galeen H. Sullins Dee Freeman
Governor Director Secretary
May 6, 2011
Mr. Peter Funder, President
Funder America, Inc.
P.O. Box 729
Mocksville, NC 27028
Subject: General Stormwater Permit Inspection
Funder America — Mocksville Operations
Stormwater Permit No. NCG210274
Davie County
Dear Mr. Funder:
On May 3, 2011, Mike Mickey of this office met with you and Marsha Laws to perform a
NPDES Stormwater Permit Inspection at the Funder America facility in Mocksville. This
inspection evaluated the five (5) areas as designated on the attached inspection form. Observations
from each area are addressed below:
1. Permit
Funder America currently holds NPDES Stormwater Permit No. NCG210274 for the discharge of
stormwater from the facility. The permit expires next on July 31, 2013.
2. Records/Reports
Part II, Section A of the permit requires the development of a Stormwater Pollution Prevention
Plan (SPPP). A copy of the SPPP was reviewed during the inspection. This plan was prepared by
Applied Water Technology in 1995. The plan is outdated as several tanks shown on the existing
site map have been relocated or removed. The permit requires that the SPPP be reviewed and
updated on an annual basis. The Funder America plan should be updated to address all items listed
in Section A.
3. Facility Site Review
A tour of the property found the site to be clean and well managed. The only problem noted
involved the fact that the current monitoring points are situated in the interior of the property.
These points should be located closer to the property line boundary to catch all site drainage from
the property. The number of existing outfalls may be able to be reduced if the current stormwater
points combine before leaving the site.
North Carolina Division of Water Quality, Winston-Salem Regional Office
Location: 585 Waughtown 5t. Winston-Salem, North Carolina 27107 One
Phone: [phone] FAX: [phone] Customer Service: 1-877-623-6748 NorthCarolina
Internet: www.ncwaterquality.org Naturally
An Equal Opportunity 1 Affirmative Action Employer

f
Mr. Peter Funder
Page #2
May 6, 2011
4. EffluentlReceivina Waters
Stormwater from the site is discharged to an unnamed tributary to Leonard Creek, Class "C" waters
in the Yadkin -Pee Dee River Basin. Outfalls 1, 2, and 3 are located near the front of the building.
It appears that the stormwater from these outfalls might combine before reaching the two ponds on
the lower side of the property. Outfalls 4 and 5 are located 20 feet from each other near the
fabrication plant. It also appears that these outfalls may combine into a single pipe that discharges
at the NW corner of Funder's property near MTP, Inc.
5._Monitoring Program
The analytical monitoring specified in Part II, Section B of the permit is not required since Funder
America does not retain exposed piles of sawdust, bark, mulch or similar material on site for more
than seven (7) consecutive days. The analytical monitoring specified in Part I1, Section D of the
permit is also not required since the facility uses less than 55 gallons of new motor oil per month
when averaged over the calendar year.
The qualitative (visual) monitoring found in Part II, Section C of the permit is required. The file
review found that this monitoring is being performed and documented semi-annually. The last two
monitoring' events occurred on October 25, 2010 and April 23, 2011. Please note that this
monitoring must performed during a representative storm event.
In summary, Funder America's SPPP needs to be updated to incorporate all Items listed in
Part II, Section A of the permit. As part of the process, the current monitoring sites need to be
relocated closer to the property boundary. This will also require that the current site map be
revised. You are requested to respond in writing to this office on or before June 17, 2011, with a
proposed timetable for completion of the above items.
If you have any questions concerning this letter, please contact Mike Mickey or me at (336).
771-5000.
Sincerely, ,
W. Corey Basinger
Water Quality Regional Supervisor
Surface Water Protection Section
cc: WBSCP Unit
Central Files — SWP
WSRO-,

�,r
Permit: NCG210274 Owner -Facility: Funder America
Inspection Date: 04126/2011 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■ ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
■ ❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices'?
■ ❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■ ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■ ❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
■ ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
■ ❑ ❑ ❑
# Does the Plan include a BMP summary?
■ ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response flan (SPRP)?
■ ❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■ ❑ ❑ ❑
# Does the facility provide and document Employee Training?
■ ❑ ❑ ❑
# Does the Plan include a fist of Responsible Party(s)?
■ ❑ ❑ ❑
# Is the Plan reviewed and updated annually?
❑ ■ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
■ ❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
■ ❑ ❑ ❑
Comment: The Stormwater Pollution Prevention Plan (SPPP) prepared in 1995 by
Applied Water Technology is outdated and need s to be revised. The revised S PPP
should include all items Listed in Part II, Section A of the permit. In addition, the site
map should be revised to show the changes in chemical storage since 1995 and to
locate the outfalls closer to the property boundary. The services of a consultant to
assist you with these changes may be helpful.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑
Comment: The semi-annual qualitative monitoring is being performed and
documented as required by Part 11, Section C of the permit. The last two monitoring
events occured on October 25,2010 and April 26, 2011.
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ❑ Cl ■ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ Cl
Page: 3

Permit: NCG210274 Owner- Facility: Funder America
Inspection Date: 04/26/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Comment: The analytical monitoring listed in Part 11, Section B of the permit is not
required since Funder America does not have piles of sawdust, wood chips, bark, mulch
or other similar materials on site for more than seven (7) consecutive days before it is
removed. In addition, the on -site vehicle monitoring listed in Part 11, Section D of the
permit is not applicable since Funder America does not use more than 55 gallons of
new motor oil per month when averaged over the calendar year.
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑
# Were all outfalts observed during the inspection? ■ ❑ ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? ■ ❑ ❑ ❑
Comment: The facility is currently evaluating five stormwater outfalls. Outfalls 1, 2,
and 3 are located near the front of the building and outfalls 4 and 5 are located adjacent
to the fabrication plant. It appears that the stormwater flow from outfalls 1, 2, and 3 may
combine before reaching the old sediment basin and that the stormwater flow from
outfalls 4 and 5 may combine in a single pipe. The existing outfalls need to be located
closer to the property boundary and not at storm drain grates adjacent to the buildings.
Page: 4
N

Form Approved
.^^.
OMB No.2040-W57
Approval Expires
8-3t-9s
United States Environmental Protection Agency, Washington, D.C., 20460
Section A: National Data System Coding
Transaction Code NPDES No.
Yr/Mo/Day Inspection Type Inspector FacilityType
N 5 NCG210274
l 1-05-03 C
S
Facility Evaluation Rating
BI QA
..........Reserved...........
1
N N
Section B: Facility Data
Name and Location of Facility Inspected:
Entry Time:
Permit Effective
1300 hrs.
Date: Aug. 1, 2008
Funder America, Inc.
200 Funder Drive
Mocksville, NC 27028
Exit Time:
Permit Expiration
1340 hrs.
Date: July 31, 2013
Name(s) of On -Site Representative(s):
Title(s):
Phone No(s):
Mr. Peter Funder
President
[phone]
Ms. Marsha Laws
Controller
[phone], ext # 227
Name, Address of Responsible Official:
Title: President
Mr. Peter Funder
Phone No. [phone]
Contacted? Yes
P.O. Box 729
Mocksville, NC 27028
Section C: Areas Evaluated During Inspection (check only those areas evaluated)
Y Permit NA
Flaw Measurement NA Operations/Maintenance
NA Sewer Overflow
Y Records/Reports Y
Monitoring Program NA Sludge Hand]ing/Disposal NA Pollution Prevention
Y Facility Site Review NA
Compliance Schedules NA Pretreatment
Y Effluent/Receiving Waters NA
Laboratory Y Stormwater
Section D: Summary of Findings/Comments
See the cover letter and attached inspection form for specific comments.
Name(s) and Sign�pre(s) of Inspectors:
Agency/Office/Telephone:
Date:
Lfv�&
DWQ / WSRO / {336) 771-5000
� --
S��e f Reviewer:
Agency/Office:
DWQ / WSRO / [phone]�/17
Date:
1
R( 'k
EPA Form 3560-1 (Rev 9-94) I

436276
Direct Une GO 3336 81a 5548
FAX [phone]
E-mail plimder0funderamerica.com
PETER FUNDER
PRESIDENT
190191091D FAX[phone]
336-751-56223
)( Zz`7
MARSHA LAWS
CONTROLLER
FUNDER AMERICA, INC. P.O. BOX 729 200 FUNDER DR. MOCKSVILLE, NC 2702E '
FUNDER AMERICA, INC. PO. BOX 729 2W FUNDER DR. MODKSVILI.E. NO 2702fl