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HomeMy WebLinkAboutNCG140426_MONITORING INFO_20170724STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO /v Cco DOC TYPE ❑HISTORICAL FILE MONITORING REPORTS DOC DATE ❑ � D YYYYMMDD N C Department of J UflIVIVVAI CIS U1.3LrIAKU& VUICALL (SUV) - Semi -Annual MONITORING'FORM RE:Ltivc'u GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE NO NCG14 0 4 2 6 FACILITY NAME Chandler Concrete/Piedmont Inc - Plant 117 PERSON COLLECTING SAMPLES CERTIFIED LABORATORY Pace Analytical Lab #633 OPTIONAL INFO_ Part A Stormwater Monitoring Requirements SAMPLE COLLECTION YEAR 2017 SAMPLING PERIOD ❑ July -December COUNTY Guilford PHONE NO (3_36) 378 - 1008 ADD TO LISTSERVE7 F—YES IS -IC NO EMAIL DISCHARGING TO CLASS [:]SA ❑HQW NSW JUL 2 4 2017 Winston-Salem 0 Orig- -State 0 Copy - Stale Regional Office ® January -June 0 Wmslon Office 0 Copy- Plant 0 Copy - File ❑PNA QTrout ®OtherWS-V. Outfall No Date Sample Collected (mo/dd/yr OR NO FLOW) t pH {Standard Units) TSS (mg/L) Event Duration 1r„in_ro�lc --� Total Rainfall r 'm) In Tier 2 In Monthly Monitoring? (Y/n) 1 ff of Months in Tier 2 Sampling' 6-92 1002 3 _ 1 NO FLOW - - - - N N/A If "NO FLOW" or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here Please make sure to mark the sample period above : If a value ,s in excess of the benchmark, or outside the benchmark range (for pH), you must implement the Tier 1 or Tier 2 responses in the General Permit Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range 3 TSS benchmark values are 100 mg/I except when discharging to ORW HOW, Trout, and PNA waters where they are 50 moll 4 For each sampled measurable storm event the total precipitation must be recorded using data from an on site rain gauge Permit Date 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 1 of 2 Part B Vehicle Maintenance Activitv Monitorme RRowrementc fnr farilities usine 5 55 Rai of now motor oil/,month _ averaped over a calendar --mar ,Outfall,. v r t r` " r q;,i�,Date Sam - ioiiected a (mo/dd/yr)' t n' PH 3 '(Standa/d ; . n Unit; TPH usmg,method,F 1664ASGT-HEM a, 5' (mg/L � r , Total Suspended, - z , 1, Solids r.. f (mg/L) 3 •, Events, Duration (minutes) ;_ToteI,l a I ;Rainfall,. . - G� (m), '. ,New Motor Od >. °°usage% u - ' - (gal/month) In Tier 2 Monthly Monitoringo Y (Y/n) # of Months in T.- i Sampling' 152' ,s.: Z -' 11100Z 3 - 1 NO FLOW Not Applicable - Avg <55 Gal /Mo HAS YOUR FACILITY HAD 4 OR MORF BENCHMARK FXCFFDFNCES AT ANY ONE O ITFAi I (INCLUDING DING VEHICLE MAINTENANCE)? YES I--1 Ain I-1 HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME Mad Oneinal and one coov of this DMR (mcludine all "No Flow" & "No Discharee" reports) within 30 days of receipt of sample (or at end of monitonne oeriod in case of "No Flow") to Division of Water Quality Attn DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons direc y res onsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete am aware th a si ificant penalties for submitting false information, including the possibility of nes and imprisonment for knowing violations " _ %'7 (Signature of Permitteed/ (p e) Permit Date 7/1/2011 60/30/2015 Last Revised 7/13/11 Page 2 of 2 n r n _ 0 Orin —State PROCESS WASTEWATER —Quarterly Discharge Monitoring�;Report'ntCIF0 Copy —State Recelved4Da It0 Winston Office GENERAL PERMIT NO. NCG140000 0 Copy —Plant z GUi! I 0 Copy — File CERTIFICATE OF COVERAGE NO NCG14 0 4 2 6 FACILITY T NAME Chandler Concrete/Piedmont Inc - Plant 117 PERSON COLLECTING SAMPLES CERTIFIED LABORATORY Pace Analytical Lab #633 LIMIT VIOLATIONS? YES ❑ NO Part A Wastewater Monitoring Reauirements Winston-Salem SAMPLE COLLECTION YEAR 2017 ^_ Reglonr�`�ffirr_ _ SAt��Pic QtiiaRTEic tJ�ui-Sept LJuct-Dec LJJan-march IAjAprli-rune COUNTY Guilford PHONE NO (336) 378 - 1008 ADD TO LISTSERVE7 ❑YES ®NO EMAIL DISCHARGING TO CLASS [:]SA ❑HQW ❑PNA ❑Trout ®Other WS-V, NSW OPTIONAL INFO Outfall No Date Sample Collected' (mm/dd/yr) Type of Wastewater (VE, RM, MD)2 PH (standard) Total Suspended Solids (mg/L) Settleable Solids (mUL) TPH using method 1664A SGT-HEM6 (mg/L) Discharge Duration (minutes) Total Flow (gallons/day)' 6-934 _ 3035 53 (15), 1 NO FLOW VE RM MD - No Qualifying Discharge this Period - ' If wastewater systems have not discharged in this quarter — report "No Flow" or "No Discharge" here Please make sure to mark the sample quarter above Z Report the abbreviation for the type of Authorized Wastewater Discharges here Vehicle and Equipment Cleaning (VE), Raw Material Stockpiles (RM), Mixing Drum Cleanout (MD) Report more than one type if the waste -stream is commingled ' If an effluent limit is exceeded twice in a row, the permittee is required to institute monthly monitoring for that parameter for six months, unless DWQ RO staff notifies you to continue monitoring 4 pH limits are 6-9 5 U for wastewater discharges to freshwaters, and 6 8-8 5 S U for discharges to saltwaters s TSS limits are 20 mg/L for wastewater discharges to HQW waters, 10 mg/L for Trout and PNA waters, and 30 mg/L for all other water classifications s Process wastewater discharges shall only be monitored for TPH when commingled with stormwater discharges from VMA areas TPH does not have a limit for wastewater, but instead is subject to benchmarks and provisions of Part IV, Section A, including the Tiered Response Action ' Flow rate can be measured continuously or calculated Flow limits for wastewater discharges to HQW waters shall be set to 50% of the Summer 7Q10 Flow as per 15A NCAC 02D 0224 Permtttees who discharge wastewater to HQW waters shall obtain a Summer 7Q30 flow and report this information to DWQ If the permittee cannot obtain a Summer 7Q10 flow for the receiving waters at the discharge location, the permittee shall notify DWQ, and the DWQ Regional Office may require an annual flow report on a case -by -case basis Permit Date 7/1/2011-6/30/2016 Last Revised 07/27/14 i v "age � _�c 2 roc MAIL ORIGINAL AND ONE COPY OF THIS ANNUAL SUMMARY (INCLUDING ALL „\ill FLOW-, "NO DISCHARGE") WITHIN 30 DAYS OF ..ECEPT OF SAMPLE E • - •v �.v v�al,nnnvc VVi Imry DU UHT Vr ttCl.C1Y1 OF �HIVII'Lt ln(- AT END OF MONITORING PERIOD IN CASE OF "NO FLOW") TO Division of Water Quality Attn DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 (919)807-6379 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete 1 am aware th ere are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations " ( gnature of Permit (Dace) Permit Date 7/1/2011-6/30/2016 Last Revised 07/27/14 Papa 2 of 2 F?c�^ D NC =NR " FEB 14 1313 Winston Salem Regional Office �� /-\ r— n n 17%1 n i �� STORMWATER POLLUTION PREVENTION PLAN PRESTIGE CONCRETE PRODUCTS 3107 R3 S. ELM EUGENE STREET GREENSBORO, NORTH CAROLINA ECS PROJECT NUMBER 09-21436 PREPARED FOR PRESTIGE CONCRETE PRODUCTS WINSTON-SALEM, NORTH CAROLINA DECEMBER 6, 2012 IAZ 5 CO rTAl �♦ i il�lA r ECS CAROLINAS, LLP "Setting the Standard for Service" Geotechnical • Construction Materials • Environmental • FacllitleS NC Registered Engineering Firm F 1078 December 6, 2012 Mr C Tom Long General Manager, Ready Mix _ Prestige Concrete Products 2865 Lowery Street Winston-Salem, NC 27101 Reference Stormwater Pollution Prevention Plan (SPPP) Prestige Concrete Products Greensboro, North Carolina ECS Project No 09-21436 Dear Mr Long ECS Carolinas, LLP (ECS) is pleased to submit the enclosed Stormwater Pollution Prevention Plan (SPPP) for the VCNA Prestige Ready Mix facility located at 3107 R3 S Elm Eugene Street in Greensboro, North Carolina This SPPP has been prepared to comply with the North Carolina General Permit to Discharge Stormwater from ready mix concrete facilities (NCG140000) issued under the National Pollutant Discharge Elimination System (NPDES) This Plan does not need to be submitted to the North Carolina Department of Environment and Natural Resources (NCDENR), but must be maintained at the facility Compliance with the Stormwater Discharge Permit is contingent on the facility fully implementing the requirements of this Plan To finalize the Plan, a Corporate Officer, or properly authorized representative, must ,. sign the Management Certification (Section 1 4) and Stormwater Non -Discharge Certification Form (Appendix II) Additionally, analytical and qualitative stormwater monitoring (Section 5 6), and inspections (Sections 5 1) must be conducted In the event stormwater data exceeds the benchmark values listed in Section 5 6 3, the facility must evaluate the implementation of additional best management practices as described in Section 3 3 i Other activities required for full implementation are summarized in Section 1 2 and 6 0 of the Plan We appreciate the opportunity to provide our services to you If there are questions regarding this Plan, or a need for further information, please contact us at (336) 362-5981 or (336) 856-7150 ' Respectfully submitted, =^Q f%AM^1 II11IAQ LLP iCitr.7 1i /111VL111l1JL.P /4A ^.tip Miriam White, P E Michael Brame, PWS Senior Environmental Engineer Environmental Principal 4811 Knner RnidPvnrd • Grpanchnrn W' 97d07 T 33R_RI;A_71rin . F RIF-R5R_71F.n %AAAAA1 arcfemitnfl nnm ECS Carolinas LLP ECS Florida LLC • ECS Mid Atlantic LLC ECS Southeast LLC ECS Texas LLP ELLP ECS CAROLINAS, LLP "Setting the Standard for Service" Geotechnical • Construction Materials • Environmental • Facilities NC Registered Engineering Firm F 1078 December 6, 2012 Mr C Tom Long General Manager, Ready Mix Prestige Concrete Products 2865 Lowery Street ' Winston-Salem, NC 27101 Reference Stormwater Pollution Prevention Plan (SPPP) ' Prestige Concrete Products Greensboro, North Carolina ECS Project No 09-21436 ' Dear Mr Long ECS Carolinas, LLP (ECS) is pleased to submit the enclosed Stormwater Pollution Prevention ' Plan (SPPP) for the VCNA Prestige Ready Mix facility located at 3107 R3 S Elm Eugene Street in Greensboro, North Carolina This SPPP has been prepared to comply with the North Carolina General Permit to Discharge Stormwater from ready mix concrete facilities (NCG140000) ' issued under the National Pollutant Discharge Elimination System (NPDES) Th;G Plan does nvt n��d t^v be J4ibmiLLe,V t^v the I`VW1 U i CQroii'I I Department J I i� i�ci �t of Environment Iv{rVl111lei Et anU ' Natural Resources (NCDENR), but must be maintained at the facility Compliance with the Stormwater Discharge Permit is contingent on the facility fully implementing the requirements of this Plan To finalize the Plan, a Corporate Officer, or properly authorized representative, must sign the Management Certification (Section 1 4) and Stormwater Non -Discharge Certification Form (Appendix II) Additionally, analytical and qualitative stormwater monitoring (Section 5 6), and inspections (Sections 5 1) must be conducted In the event stormwater data exceeds the ' benchmark values listed in Section 5 6 3, the facility must evaluate the implementation of additional best management practices as described in Section 3 3 Other activities required for full implementation are summarized in Section 1 2 and 6 0 of the ' Plan We appreciate the opportunity to provide our services to you If there are questions regarding this Plan, or a need for further information, please contact us at (336) 362-5981 or (336) 856-7150 Respectfully submitted, G1.5 UAKULINA5, LLr ' Miriam White, P E Michael Brame, PWS Senior Environmental Engineer Environmental Principal 1 4811 Knnnr Rniilevarci • (_rPanchnrn N% 77AO7 • T T1R_Rr;F_71 qn • F 336-856_7160 • wyrrw enciimit.e. nnm w�� �na�.0 �.vii� ECS Carolinas LLP ECS Florida LLC ECS Mid -Atlantic LLC ECS Southeast LLC ECS Texas, LLP Prestige Concrete Products Stormwater Pollution Prevention Plan ' ECS Protect 09-21436 December 6, 2012 i 1 1 TABLE OF CONTENTS Page 10 INTRODUCTION 1 1 1 GENERAL 1 12 PLAN ACTIVITIES 2 13 DISCLOSURE STATEMENT 3 14 MANAGEMENT CERTIFICATION 3 15 PLAN REVIEW 3 2 0 FACILITY INFORMATION 5 21 GENERAL INFORMATION 5 2 2 POLLUTION PREVENTION TEAM 5 23 FACILITY DESCRIPTION 6 2 3 1 General Description 6 232 Site Map 7 233 Site Drainage and Receiving Water Impairment Classification 7 234 Non-Stormwater Discharges 8 235 Spill History 9 236 Sediment Erosion 9 237 Stormwater Monitoring Data 10 2 4 SIGNIFICANT MATERIALS OR ACTIVITIES 10 2 5 LIST OF CHEMICALS USED IN THE INDUSTRIAL PROCESS 11 3 0 STORM WATER MANAGEMENT 12 31 FEASIBILITY 12 3 2 SECONDARY CONTAINMENT AND PROCEDURES 12 3 2 1 Secondary Containment 12 3 2 2 Secondary Containment Drainage Procedures 14 3 3 BEST MANAGEMENT PRACTICES 14 4 4 i r)^- 92RAD^ a.+ v v�r�iuuvriuurn a �L � .i 4 0 SPILL PREVENTION AND RESPONSE 20 41 GENERAL 20 4 2 POTENTIAL POLLUTION SOURCES 21 4 3 SPILL CONTAINMENT EQUIPMENT 21 4 4 INITIAL ACTION AND SPILL/RELEASE RESPONSE 21 5 0 IMPLEMENTATION 24 5 1 INSPECTIONS 24 5 2 ANNUAL REVIEW AND UPDATE 25 5 3 PREVENTATIVE MAINTENANCE 25 5 3 1 Equipment 25 5 3 2 Material Handling Areas 26 5 3 3 Storm Water Control Devices 26 5 4 GOOD HOUSEKEEPING PRACTICES 27 5 5 EMPLOYEE TRAINING 28 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 214336 December 6, 2012 TABLE OF CONTENTS (continued) 5 6 MONITORING AND REPORTING REQUIREMENTS 5 6 1 Analytical Monitoring Sample Collection 5 6 2 Analytical Monrtormg Reporting 563 Effluent limits and Benchmark Values 5 6 4 Qualitative Monitoring 5 7 RECORDKEEPING 6 0 ITEMS OF CONCERN LIST OF APPENDICES App2ndl I Figures II Delegation of Authority III Nan-Stormwater Discharge Certification IV Containment Structure Drainage Documentation V Release Documentation VII Semi -Annual Stormwater Inspection Documentation VII Comprehensive Site Compliance Evaluation Vlil T raining Documentation Form IX Monitoring Documentation X Benchmark Exceedance Evaluation Attachment A Tiered Response Actions Page 29 29 30 31 33 34 35 1 Prestige Concrete Products ' Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 AST - CFR - ERC - FR - NCDENR - NFPA - NRC - OSC - OSHA - SPCC - SPPP - USEPA - UST - LIST OF ACRONYMS Aboveground Storage Tank Code of Federal Regulations Emergency Response Contractor Federal Register North Carolina Department of Environment and Natural Resources National Fire Prevention Association National Response Center Oil Spill Contingency Occupational Health and Safety Administration Spill Prevention Control and Countermeasure Stormwater Pollution Prevention Plan United States Environmental Protection Agency Underground Storage Tank Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6, 2012 1 0 INTRODUCTION 11 GENEQnr This Stormwater Pollution Prevention Plan (SPPP) has been prepared for the VCNA Prestige Ready Mix facility located at 3107 R3 S Elm Eugene Street in Greensboro, North Carolina The Prestige Concrete Products facility location is shown on Figure 1 A ready mix concrete plant, office/maintenance building, material storage areas, closed -loop wastewater treatment system, and wet detention pond are located on the site The facility intends on demolition and reconstruction of the existing closed -loop wastewater treatment system, site regrading and reconstruction of the wet detention pond, and removal of underground storage tanksnd ancillary equipment including pumps, piping and an oil/water separator (Site Plan C1 1 prepared by Triad Design Group) Stormwater discharges from ready -mixed concrete facilities are permitted under North Carolina Department of Environment and Natural Resources (NCDENR) permit number NCG140000 This is a general permit to discharge stormwater and authorized process wastewater from ready mixed concrete facilities (SIC 3273) issued under the National Pollutant Discharge Elimination System (NPDES) The general permit to discharge stormwater from ready mixed concrete facilities requires preparation and implementation of a Stormwater Pollution Prevention Plan The SPPP identifies potential sources of pollutants and the practices that are to be used to reduce the possibility of storlm,Y ester,nta,i,ii Iation This SPI^-P has been prepared to address site conditions expected following construction and is based on site visits conducted on October 11, 2012 and October 24, 2012 by ECS Carolinas, LLP and Site Plan C 1 1 prepared by the Triad Design Group 'The. facility Is ren, ,red to keen, the Plan �nrl inswciate rtnn„rr ents file, a sL,e site This nl.. II - w,aa u.a.wv�c L%I%A uv4..u,,,Gl lL7 on ,,,G at II IC JILG III L-IGIn YVIII be kept in the office of the Facility Manager The Plan does not need to be submitted to the North Carolina Department of Environment and Natural Resources, unless that Agency specifically requests a copy Most documents associated with the Plan (including but not limited to inspection reports, training records, qualitative monitoring reports, preventative maintenance records) must be kept with the Plan, but do not need to be submitted to the NCDENR It should be noted, discharge monitoring reports must be submitted to the NCDENR within thirty days of receipt of laboratory analytical data (see Section 5 6) .. The facility must make the Plan available for review and the facility available for inspection at reasonable times when requested by the NCDENR or the United States Environmental Protection Agency (USEPA) The NCDENR may require modification of the Plan if the Agency determines the Plan does not meet the requirements of the facility's permit Within thirty days of receipt of a request for SPPP modifications, the facility must submit a schedule for revising the Plan 1 Preshge Concrete Products Stormvitater Pollution Prevention Plan ECS Project 09 21436 December 6 2012 12 PLAN ACTIVITIES The SPPP requires activities including inspections, stormwater discharge monitoring and training These activities are summarized in the following table with specific actions to be taken described within the SPPP ACTIVITY FREQUENCY SPPP SECTION DOCUMENTATION* Non-Stommwater Annual 234 Appendix III Discharge Certification List of Chemicals Used Must be kept current 25 NIA in Industrial Process Containment Structure As Required 322 Appendix IV Drainage Noncompliance Dependent on incident 41 Appendix V Reporting Facility Inspections Semi -Annual 51 Appendix VI Review and Update At least once each year 52 Appendix VII Plan (Comprehensive Also required following a Site Compliance benchmark value Evaluation) exoeedance, a release, or significant change to the facility Preventative Varied 53 Facility Records Maintenance Employee Training Annually or at time of hire 55 Appendix Vill Stormwater Analysis Qualitative (semi-annual) 56 Appendix IX Quantitative (quarterly to monthly following permit limit or benchmark value exceedances Discharge Monitoring Submit to NCDENR 562 Appendix IX Reports within thirty days of receipt of anal ical data T1er One, T1er Teen, Tier Folulvnrnnunn 001-1c l--A, 110n Jc O� An ppe d.x X Appendix Three Response Value Exceedence Actions `Inspections may be documented on forms contained in the applicable Appendix or forms developed by the facilrty, provided the facility developed forms address the same items All signed documents must include the management certification statement contained in Section 14 All applications, reports or information requiring certification must be signed and certified by a corporate officer, general partner, or proprietor A "duly authorized representative" may sign r+, Prestige Concrete Products Stormwvater Pollution Prevention Plan ECS Project 09-21436 December 6, 2012 reports or information, only if written authorization is submitted to the NCDENR identifying a named individual or an individual occupying a named position Written authorization may be prepared by completing the form contained in Appendix II ' 13 DISCLOSURE STATEMENT This Stormwater Pollution Prevention Plan was prepared on behalf of and for the exclusive use of VCNA Prestige Ready Mix This Plan pertains to the specific operations at the VCNA Prestige Ready Mix facility located at 3107 R3 S Elm Eugene Street in Greensboro, North Carolina and should not be relied upon for industrial activities at any other facility ' This Plan may not be reproduced in whole or in part without permission of ECS Carolinas, LLP The Plan may be reproduced for internal use by VCNA Prestige Ready Mix and at the referenced facility 1 4 MANAGEMENT CERTIFICATION 1 certify' under pence y of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel ' properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief, true, accurate and complete I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations ' Name /(%0J M L.44 L FF Title LFd ' Signature (4 I ' Date i 2" fill 1 5 PLAN REVIEW This Plan must be reviewed annually Procedures for this review are documented in Section 5 2 of the Plan The Plan may require revision based on the results of the annual review Additionally, the Plan must be amended 1) whenever there is a change in facility design, construction, operations, or maintenance that affects the potential for stormwater pollutants, or 2) as required ' by the United States Environmental Protection Agency or the North Carolina Department of Environment and Natural Resources Any review or revision to the Plan must be documented in the following table 3 Preshge Concrete Products Stormwater Pollution Prevenhon Plan ECS Project 09 21436 December 6 2012 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 2 0 FACILITY INFORMATION 21 GENERAL INFORMATION Facility Name VCNA Prestige Ready Mix Facility Address 3107 R3 S Elm Eugene Street Greensboro, North Carolina 27406 Telephone (336) 378-1002 Facility SIC Code 3273 Property Owner Information Same as above 22 PVL.Lii i ION PREVEN T IION i EM The following list identifies members of the Pollution Prevention Team that are responsible for developing, implementing, maintaining and revising this Plan NAME AND POSITION PHONE NUMBER RESPONSIBILITY C Tom Long, (336) 725-9401 Commitment of corporate resources to implement the Plan General Manager (Office) Overall implementation Comprehensive site compliance audits (336) 287-0415 Training development (cell) Regulatory notifications Robert McDaniel, Training of facility personnel Facility Manager (336) 378-1002 Inspections (Office) Maintenance Spill prG.,cntion and response including Release assessment (336) 478-5592 Direction of response actions (Cell) Emergency response contractors contact Implementing containment and cleanup actions Compliance during containment and cleanup Spill response documentation Disposal of residues Spill response training Corrective measures Monitor workers for proper procedures Good housekeeping Cleanup of small spills and residues Proper procedures Good housekeeping nqtiv observations for leaks, spills or equipment problems Prestige Concrete Products Stonnwater Pollution Prevention Plan ECS Project 09-21436 December 6, 2012 By signing below each member of the pollution prevention plan team acknowledges their responsibilities for implementation of the plan as outlined in the table above /Z /G / /I McDaniel, Facility Manager Date 2 3 FACILITY DESCRIPTION 2 31 General Description VCNA Prestige Ready Max operates a ready mix concrete production facility at 3107 R3 S Elm Eugene Street, Greensboro, North Carolina This facility is located on 5 43 acres Ready mixed concrete containing water, cement, fly ash, aggregates and supplementary additives is produced at this site Cement and fly ash are stored in silos These materials are transported from the delivery truck to ' the silos using a pneumatic system The silos are each vented to a baghouse The bags are periodically shaken and collected material is returned to the silos aggregate, vn�7�Q iilg of Sails arld three L] pt* of sLol le, are SLOred In four COrlCrete bins These bins are three sided concrete structures The aggregate is delivered near the appropriate bin by a dump truck and a front ender loader is used to move the material into the bin As needed in the ' concrete production process, aggregate is loaded into the front end loader bucket and placed into a feedinn hnnnPr that riic�harnAc to an elnira+nil n�nn��ntirnr hnl+ +ham+ nnn r,,,.l,..l a. �1.... a.. s.. -J -• y..., v.ww� vyv, a+v�■ sliu� uova Q IQUIQI .�7 Lachel 10 ICCU one of four elevated bins Supplementary additives are stored in seven plastic aboveground storage tanks located in the chemical storage facility The tanks are filled from a commercial transport truck using fillports located within the storage facility ' A computerized control system is used to produce the required concrete mix When a concrete mix truck is ready to be filled it is parked under the weigh hopper A shroud surrounds the truck feeding hopper and emissions from the filling process are vented to the baghouse To produce truck -mixed concrete, all of the ingredients are charged to and mixed in the truck t mixer The process begins with the discharge of approximately ninety -percent of the required water to the truck mixer The required aggregate materials are then fed from the batch plant to a scale followed by transport on a conveyor belt to the truck mixer Required amounts of ' cement and fly ash are weighed on a separate scale system and pneumatically conveyed to the truck mixer Liquid additives and the remaining water are then pumped to the truck mixer Prior to leaving the facility, the truck is driven to the wastewater recycle system The truck driver 6 i Prestige Concrete Products ' Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6, 2d12 uses clean water from a tank located on the truck to clean the truck feeding hopper Wastewater generated from this cleaning procedure is discharged to the wastewater recycle system The facility has a closed loop recycle system that treats process wastewater generated from cleaning of external truck surfaces and mixing drum cleaning All cleaning will be conducted in an area constructed to discharge to the closed loop recycle system Wastewater flows from the cleaning pad to a three celled settling basin, with overflow from each cell flowing over a weir to the next cell The water from the last cell is recycled and used as mixing drum washwater Based on ' storm volume, there may be overflow during storm events If the system overflows, overflow will flow by overland flow to the facility detention pond Residuals collected in the closed loop recycle system and the detention pond are periodically ' removed to maintain settling capacity Residuals will be removed from each cell of the recycle system on a weekly basis and as needed from the detention pond Residuals will be placed on a concrete pad that drains to the closed loop recycle system Dry residuals will be sold The detention pond incorporates a pH adjustment system This system will produce an ettluent with a pH within the acceptable range and pH adjustment will also cause precipitation of some ' component of the dissolved and suspended solids The facility stores sand and aggregate material in four three sided uncovered concrete bins In ' the summer these materials are sprayed with water to reduce their temperature Water from spraying the sand and aggregate piles will either evaporate or flow by overland flow to the wet detention pond ' The facility has one budding in which the vehicle and equipment maintenance facility, the office, and the control room are located There are oil storage containers located within the vehicle ' and maintenance facility area and two additional aboveground diesel fuel tanks are located in the vicinity of the concrete plant Debris and trash are stored in one dumpster for subsequent off -site disposal ' 2 3 2 Site Map Figure 2 is the site map for the facility following proposed demolition and construction activities Figure 2 identifies facility boundaries, stormwater discharge outfalis, site topography, drainage features, approximate direction of stormwater flow, structures and impervious surfaces Figure 3 identifies the locations of industrial activity and bulk storage tanks 2 3 3 Site Drainage and Receiving Water Impairment Classifications At this site, surface topography controls the facility drainage Approximate drainage patterns are indicated on Figure 2 The area of industrial activity drains by overland flow or through swales to a wet detention pond located in the northeast portion of the site The detention pond discharges ' through outfall 001 A small area on the western portion of the site, which includes an automobile parking area and ' part of the site budding, drains west to drop inlets and a discharge point located at the western 7 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 property boundary While the northeast corner of the site drains through a swale that runs along the northern property boundary with a discharge at the eastern property boundary As industrial activrties are not expected to be performed in those areas, the stormwater outfall that receives industrial flow will be limited to outfall 001 The stormwater outfall is identified on Figure 2 and located as follows Outfall Latitude Lon itude Receiving Water Bad o 1 -MOO- , .�„ ., I -fu -rt ro IN ,, o - , ..�„ ,.vV . J 00 u 3 Tnbutary to South B rl An f Creek I The portion of South Buffalo Creek that stormwater from this facility is discharged to is listed as an impaired water on the 303(d) list, based on a fair classification for ecological/biological integnty benthos (16-11-14-2a South Buffalo Creek from source to McConnell Road) Ecological/Biological integrity assesses the ability of an aquatic ecosystem to support and maintain a balanced and indigenous community of organisms having species composition, diversity, population densities and functional organization similar to that of reference conditions 2 3 4 Non-Stormwater Discharges The only allowable point source discharges from this facililty are a Stormwater point source discharges (including discharges from on -site vehicle maintenance areas) and authonzed process wastewater discharges (i e , process wastewater associated with vehicle and equipment cleaning, raw material stockpiles, and mixing drum cleanout) ronrrld by the NICI DNA o„+ 4- ra4arg c stormwater ofU process wastewater from ­,­ate J - JJ,1n1u wunrr ready mix concrete facilities, ' a Uncontaminated groundwater, foundation drains, air conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, water from riparian habitats and wetlands, and ' a Discharges resulting from firefighting or fire -fighting training Stormwater outfalls must be evaluated annually for the presence of unpermitted non-Stormwater ' discharges To confirm the absence of non-stormwater flow to the stormwater system, a visual inspection of the stormwater conveyance during periods of dry weather must be conducted The source of any water observed in the stormwater conveyance system during periods of dry ' weather must be identified If the observed water is not from one of the allowable discharge sources described above, the discharge must be halted or properly permitted Forms contained in Appendix III must be completed to certify that the outfall has been evaluated for the presence of non-stormwater discharges ■ Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 2 3 5 Spill History During the past three years there have been no significant spills or releases reported at this facility Any significant releases that occur will be documented in the following table Spill Event 2 3 6 Sediment Erosion Corrective Action I Measures to Prevent The Prestige Concrete site is 5 43 acres Following demolition and construction activities there will be 3 0 acres with impermeable surfaces The impermeable surfaces are covered with gravel, asphalt, concrete or buildings The drainage area that receives industrial flow and discharges to the retention pond is 2 75 acres, of which 2 33 acres are impermeable surfaces Eroded areas that can contribute to sediment loading were not identified during the site visit Based on facility operations, there is the potential for the gravel surface to be displaced Although the earthem materials at the site are expected to have been compacted by tong -term use, if areas of bare soil are identified in the future they should be covered with gravel The construction activities to be conducted at this facility will disturb 125 acres Construction activities that disturb more than one acre require a stormwater permit issued by the NCDENR or a delegated local regulatory agency The stormwater permit requires development and implementation of a project specific Erosion Control Plan As this project does not increase the built -upon areas, the delegated local authority, the City of Greensboro, does not require submission of an Erosion Control Plan An Erosion Control Plan for the proposed construction project has, however, been prepared and will be submitted to the NCDENR ' If additional construction activities are considered in the future, prior to initiating such activity erosion control measures must be identified Larger construction activities conducted by outside contractors require inclusion of project -specific erosion control measures as part of the contracted ' activities The necessity for erosion control activities for facility conducted activities will be dependent on the project size, duration and location Projects conducted by facility personnel which disturb small areas may only require limited erosion control measures which may include 9 Prestige Concrete Products ' Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 ' dust control, sediment control and/or stabilization measures Dust control activities may Include sprinkling, irngation or placement of ground cover Sediment control measures may include installation of sift fences or berms As with dust control, stabilization of sal following construction would require placement of ground cover Placement of ground cover may Include Installation of mulch, hay. stnnp- venetabon_ nAfItextain mntemnl Chemical Smi treatmonfc such as asphalt ^r --, -1 -a- 1_ ..., .n .. . v c V "uFF,,u,a vi latex emulsions, or impervious surfaces such as asphalt of concrete Erosion control measures ' must be assessed as the project proceeds to confirm they are adequate and additional measures are not needed 2 3 7 Stormwater Monitoring Data Stormwater monitoring has not been conducted at this facility i2 4 SIGNIFICANT MATERIALS 4R ACTIVITIES Pollutants may potentially be introduced into stormwater from the various facility operations identified on Figure 2 This section identifies the potential pollutants of concern from significant materials stored, managed or processed at this site, or from activities performed at this site Map locations are noted in parenthesis Area Material/Equipment Pollutants of Concern Drainage Operation Building/ 250-gallon hydraulic oil AST Oils The materials are located within a Maintenance Facility 250-gallon motor oil AST Solids building that has bay doors that are (A) 225-gallon used oil AST COD kept open There is a grated Used oil filter drums Ethylene containment area in front of all bay (maximum two) Glycol doors, but the containment has a Antifreeze drum piped discharge The discharge Small containers of vehicle location is unknown There is also a maintenance materials service bay located near the ASTs (e g , lubricant) which has a drain that discharges to Parts washer an unknown location Budding drains Bagged materials for must be plugged concrete production (e g, Any discharge flowing out of the calcium chloride, fiber, eastern portion of the building would etc ) drain to the east to the detention pond Materials for production of by overland flow or through a Swale test concrete batches Discharge from the detention pond Trash dumpster would flow to outfall 001 Discharge from the western portion of the budding would flow to the west and to drop inlets that discharge south of the building Concrete "truck Nine concrete trucks Oils, Any discharge from this area would Parking (B) Solids drain to the east to the detention pond Ethylene by overland flow or through a swale Glycol Discharge from the detention pond Metals I would flow to outfall 001 10 Prestige Concrete Products ' stormwater Pollution Prevention Plan ECS Project 09-21436 Decemiber 6, 2012 Area Material/Equipment Pollutants Drainage of Concern Concrete Plant (C) Feed hopper for sand and Solids Facility located on a concrete surface aggregate with drainage to the northeast by Conveyor belt to transport overland flow to the detention pond sand and aggregate to and outfall 001 elevated bins Batch plant Fly ash and cement scales Fly Ash and Cement Fly Ash Silo Solids Fly ash and cement are each stored in Storage (D) Cement Silo Alkaline silos that vent to a baghouse, The fly Baghouse Materials ash and cement weighing scale is also vented to the baghouse A release in this area would drain with stormwater to the east by overland flow to the detention pond Sand and Three types of stone and Solids Bins slope to the back Each bin has a Aggregate sand are stored in four hole to allow water to drain Drainage Stockpiles (E) cement three sided would flow east to the detention pond uncovered bins Chemical Storage Four 925-gallon chemical Various A release would drain to the east by Facility (F) additive ASTs Chemicals overland flow to the detention pond Three 525-gallon chemical COD additive ASTs Wastewater One Wash Pad Solids Overflow would flow northeast R@rwfrlA Ctiretam Ir�l _J .. % ,,,... (rl Three en+F'!-to chnr kcrc. vAM4 ly L+1 cL111prG1 7 AILnI.., . nllLannG ♦L ..... 1. I� L- J�a__a___ u II oug11 a svva1e o he dete Lion pond Two Solids Stora a Areas Materials Concrete Truck 2,500-gallon diesel fuel AST 011s A release would drain to the east by and Equipment 500-gallon diesel fuel AST overland flow to the detention pond Fueling H ' 2 5 LIST OF CHEMICALS USED 1N THE INDUSTRIAL. PROCESS As required by the NCDENR permit to discharge (Part I, Section II 9), the facility must maintain an ' up to date list of detergents, additives, polymers, brighteners and any other solvent, cleaning agents or like chemicals used on site in the industrial process This list must include frequency and quantity of use, amount stored, material safety data sheets and aquatic toxicology data (if ' available) Part I, Section ll 9 of the permit also requires performance of a feasibility study to address the viability of using phosphate -free detergents This study is not required as Prestige Ready Mix uses only nhoenhafa-frcn rin+nrr nn+o ■ 1r..vV1d�. II V\r M. Lt Ikf%,11L.7 11 Prestige Concrete Products ' Storrnwater Pollution Prevennon Plan ECS Project 09 21436 December 6 2012 ■ ' 3 0 STORM WATER MANAGEMENT ' 31 FEASIBILITY Wherever practical, the facility must prevent or minimize exposure of all storage areas, material ' handling operations and vehicle/equipment maintenance and fueling operations Due to the nature of some of the facility activities, it is neither economically feasible nor operationally practical to cover or contain all operations In such cases, efforts should be made to limit run-on and run-off in ' areas where materials are exposed to stormwater The feasibility and constraints of various measures are discussed below 3 2 SECONDARY CONTAINMENT AND PROCEDURES ' 3 21 Secondary Containment To prevent leaks and spills from contaminating stormwater, the discharge permit requires secondary containment for 1) liquid materials stored in bulk, 2) any quantity of a substance designated as a water priority chemical by Section 313 of Title III of the Superfund Amendments and Reauthorization Act, and 3) any quantity of a substance designated as hazardous under the Code of Federal Regulations Tale 40, Part 116 There is bulk storage of liquid materials at this facility, but substances designated as water priority chemicals or Part 116 hazardous substances are not expected to be stored at this facility Concrete production additives are stored in four 925-gallon ASTs and three 525-gallon ' chemical ASTs, with occasional additional storage in totes Petroleum products are stored in bulk at the site in aboveground storage tanks, drums, vehicle reservoirs and small containers ' Bulk storage is defined by the stormwater permit as a single above -ground storage container having a ranaoty of greater than 660 gallons or multiple ahnV,e-ground Ustoru''',() container] of a substance located in close proximity to each other with a total combined storage capacity of greater than 1,320 gallons The Oil Pollution Prevention Regulation addresses facilities with an aggregate aboveground oil ' storage capacity exceeding 1,320 gallons This regulation requires secondary containment for oil storage containers with a capacity greater than or equal to fifty-five gallons Vehicle tanks (trucks, loaders, etc) used to hold fuels or fluids required to operate the vehicle are not required by the Oil Pollution Prevention Regulations to have secondary containment Both the stormwater discharge permit and the Oil Pollution Prevention Regulations require secondary containment provide sufficient capacity for the largest single tank within the containment area and sufficient freeboard for precipitation (if exposed) AlthoUnh the rerpiations do not set a standard for "sufficient" freeboard, the EPA recommends sufficient freeboard for a 25-year, 24-hour storm event For the site, a 25-year storm event is 5 65 inches The USEPA has 0 accepted shop built double -walled tanks as an equivalent preventative system of secondary containment Containment for precipitation will not be required for containers not exposed to a12 t Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6 2012 S precipitatiOn or for vvliuie-wa-1111ed tanks iv'lanually operated and locked Valves must restrain containment area drainage I i The Prestige Ready Mix bulk liquid chemical storage and oil storage containers with a capacity greater than or equal to 55 gallons and associated secondary containment facilities are listed in the following table and identified on Figure 3 Area Item Size Compliance Status Containment Single walled steel tank located 250-gallon AST within a budding with floor drains 1 Hydraulic Oil Not Compliant that discharge outdoors and bay doors that are kept open when the building is occupied Single walled steel tank located Maintenance 250-gallon AST within a building with ,floor drains Facility 2 Motor Oil Not Compliant that discharge outdoors and bay doors that are kept open when the burlding is occupied Single walled steel tank loca#ed 225-gallon AST within a building with floor drains 3 Used Oil Not Compliant that discharge outdoors and bay doors that are kept open when the builds_isOI:GUpieU 4 2,500-gallon AST Compliant Double walled tank Diesel Fueling Diesel Fuel 5 500-gallon AST Compliant Double walled tank Area Diesel Fuel 6 525-gallon AST Not Compliant p Eucon Air 40 525-gallon AST 7 Eucon Retarder Not Compliant 100 8 925-gallon AST Not Compliant p Eucon W R-91 Located in chemical storage facility Chemical 925-gallon AST trailer that does not provide Storage 9 Accelguard Not Compliant containment for the contents of the Facility Standard largest tank 925-gallon AST 10 Accelguard Not Compliant Standard 11 925-gallon AST Not Compliant Accel uard 80 12 525-gallon AST Not Compliant Eucon MRX 13 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6 2012 Area item Size Com lfancae Status Containment Containment is only required if the volume of each container exceeds 660 gallons or the total Temporary volume of containers stored in Storage - Various products as one location exceeds 1,320 Outside 13 needed Compliant gallons (e g , containment would Operation be required for five or more 275- Building gallon totes) If the product were classified as oil, containment would be required for any container with a rapacity of 55- I gallons or yreaier ' 3 2 2 Secondary Containment Drainage Procedures Released material collected in the chemical storage containment tank well be pumped out by a waste disposal contractor and treated or disposed of off -site Disposal manifests or other transporter provided papenvork will serve as documentation of this activity ' The Prestige Concrete facility does not have containment structures, such as dikes, that collect stormwater In the event of an unexpected leak resulting in the presence of water in a containment area, the procedure for containment area drainage is as follows ' 1 The Facilrty Manager or designated representative must visually observe standing water for evidence of oil, sheen, color, or foam and determine if water may be drained ' 2 If evidence of contamination is not observed, the drainage valve (if present) may be unlocked and the water may be drained, or the water may be pumped out 3 If evidence of contamination is observed, inspect the tanks, containers and/or equipment for leaks Estimate the quantity of water to be discharged Obtain a water sample if ' necessary Arrange for proper disposal of the water 4 Close and lock the drainage valve (if present) after drainage is completed ' 5 Document visual inspection and water removal on forms contained in Appendix IV 3 3 BEST MANAGEMENT PRACTICES Best Management Practices (BMPs) are structural and non-structural measures employed to control or minimize the exposure of significant materials to stormwater Operational BMPs are practices and procedures designed to prevent the introduction of pollutants to stormwater vtrii%i.7ial 0 r are pliy�i%;xl 5triictiire5 desiy�ieU to prevent the introduction of pollutants into stormwater or to remove pollutants from stormwater 14 1 Prestige Concrete Products ' Stormwater Pollution Prevention Plan ECS Project 03-21436 December 6, 2012 1 11 A description of potentially applicable BMPs follows BMPs currently utilized at the facility are noted The description of BMP status also includes a brief discussion of the technical and economic feasibility of BMPs not currently implemented 3 31 Operational BMPs BMP Spill Prevention and Response Applicable Area Operation Building and Maintenance Facility, Concrete Plant, Fly Ash and Cement Storage, Sand and Aggregate Stockpiles, Chemical Storage Facility, Wastewater Recycle System, Fueling Area, Concrete Truck Parking Practices Procedures and practices described in Section 4 of this plan Status Formal program must be implemented in accordance with written program that specifies employee responsibilities for proper material handling and waste management, ands ill response procedures BMP Applicable Area Materials Handling, Concrete Plant, Vehicle and Equipment Maintenance, Fueling Area, Concrete Truck Parking Practices Procedures and practices described in Section 5 4 of this plan Status hronram iQ irriniamnnted in nf%^ rduncc vv �h written requiring 0. �.... r....,.... ,,,,,, program, 4 g employee responsibility for proper material handling, waste management, and clean-up of small spills Currently, the facility uses a front -ender loader to push materials back into the appropriate stockpiles if permrt limits are exceeded, consideration should be given to sweeping or shoveling to remove spilled materials and settled dust from paved material areas BMP Preventative Maintenance Applicable Area Concrete Plant Equipment and Dust Collection System Practices Procedures and practices described in Section 5 3 of this plan Status Implemented in accordance with written program requiring periodic preventative maintenance and documentation 15 Prestige Concrete Products ' Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6 2012 BMP Inspections Applicable Area OffioWaintenanoe Building, Concrete Plant, Above -Ground Storaqe Tanks, Sifos, Stockpiles, Stormwater Retention Pond, Wastewater Recycle System, Stormwater Discharge, Containment Drainage Procedures Procedures and practices described in Sections 3 2 2 and 51 of this plan Practices Formal program must be implemented in accordance with written program Status requiring inspections of stormwater drainage, facility, equipment, stormwater structures and stormwater discharge ■ 3 3 2 Structural BMPs r• 1 1 BMP Limit Matenal Storage in Stormwater Conveyance Areas Applicable Area Concrete Plant, Fly Ash and Cement Storage, Sand and Aggregate Stockpiles, Chemical Storage Facility, Wastewater Recycle System, Fueling Area, Concrete Truck Parking Practices Do not locate materials storage or processing areas in the path of stormwater conveyances Status There are no storage locations within stormwater ditches or other stormwater conveyances Material storage and production areas are- not placed in the path of major stormwater flow Based on the site topography storage locations are in areas with overland flow A stormwater detention pond has been constructed to remove pollutants from stormwater BMP Diversion of Runoff from Outdoor Material Storage Areas Applicable Area Fly Ash and Cement Storage, Sand and Aggregate Stockpiles Practices Use enclosed storage containers or bins, elevate outdoor storage area, or install ditch, berm, curbing or grate around outdoor storage area Status Cement and fly ash are isolated from stormwater by storage in enclosed silos Aggregate materials consisting of sand, gravel, and rock are stored in open piles in three sided concrete bins, which receive stormwater runoff Additionally, in the summer these materials are kept wet using a sprinkler system Based on the location of the bins and the activities required to transfer aggregate, it is not feasible to divert runoff from the existing bins Stormwater runoff from the bins is, however, transported by overland flow to the detention pond iN Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 BMP Cover or Enclose Matenal Storage Areas Applicable Area Fly Ash and Cement Storage, Sand and Aggregate Stockpiles Practices Canopy or other enclosed containment over material storage areas Status Cement and fly ash are stored in enclosed silos Aggregate materials consisting of sand, gravel, and rock are stored in open piles in three sided concrete bins BMP Provision of a canopy or other cover for selected outdoor storage areas should be considered If permit limits are exceeded Dust Applicable Area Storage Silos, Batch Plan Practices Use a totally enclosed system for the loading, unloading, handling, transfer or storage of cement and fly ash Use dust collection systems (e g, baghouse) to collect airborne particles generated as a result of the transport of materials to the concrete mix truck Status The cement and fly ash storage silos and weigh hoppers are vented to a baghouse When matenal is transferred to a concrete mix truck, a shroud surrounds the transfer point and emissions are vented to the baghouse BMP GlA4Atl Loon R-19 &-tern j Applicable Area Process Wastewater (mixing drum cleaning, truck cleaning) i Practices The facility has a closed loop recycle system that treats process wastewater generated from mixing drum and truck cleaning Cleaning is conducted in an area constructed to discharge to the closed loop recycle system Wastewater flows to a three celled settling basin, with overflow from each cell flowing to the next cell The water from the last cell is recycled and used as mixing drum washwater In the event the system overflows, water will be discharged to the detention pond Status If permit limits are not met, consider pumping wastewater generated from stockpile wetting to the closed loop recycle system 17 1 Prestige Concrete Products Stormwater POW= Prevention Plan ECS Project 09-21436 December 6, 2012 1 1 ■ BMP Closed Loop Recycle System Residuals Management Applicable Area Closed Loop Recycle System Practices Residuals collected in the closed loop recycle system must periodically be removed to maintain settling capacity The residuals have a high pH and solids content that may impact surface water discharges unless properly managed Residuals will be removed from each cell on a weekly basis and placed on a concrete pad that drains to the closed loop recycle system Dry residuals will be sold Status Currently the residual storage location drains to the detention pond The facility plans include construction of a residual storage location that drains to the closed loop recycle system J BMP Detention Pond Applicable Area Site stormwater or stormwater from specific areas Practices Detention Pond Status The site CtAr17lwa}Gr flows through u dnfenbnon pond nfrinr V.d.sc Q-1rJ.G 1T1M.. IG detention pond will be rebuilt to increase detention time and allow for more effective treatment BMP Vegetative Swale, Buffer, or Filter Strip Applicable Area Site stormwater or stormwater from specific areas Practices Vegetative Buffer or Filter Strip Status If permit cut-off concentrations are exceeded, consideration should be given to installing a vegetative swale for the discharge from the stormwater ponds, or creating a vegetative buffer between material storage piles and 1 1 1 1 1 1 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6 2012 BMP Stormwater Treatment Applicable Area Site stormwater or stormwater from specific areas Practices PH control, Sediment Trap, Oftater separator manufactured stormwater treatment unit, etc Status A pH control system will be provided to adjust the pH of the detention pond water A sediment trap will be installed in the swale located on the south side of the property If permit cut-off concentrations are exceeded, and no other BMPs effectively reduce the pollutant loading, additional stormwater treatment should be considered 19 Prestige Concrete Products ' Stormwater Pollution Prevention Plan FCS Project 09-21436 December 6, 2012 4 0 SPILL PREVENTION AND RESPONSE 41 GENERAL Spills or releases, excluding minor spills within containment areas, must be immediately reported ' to the Facility Manager For larger releases with the potential to impact drainage ways, surface waters or stormwater, the General Manager is responsible for documentation and reporting to regulatory agencies The response to spills, and the degree of documentation and reporting, is ' dependent on the magnitude of the spill and the potential impact to the environment Fully contained spills that do not threaten the environment may not require official reporting All releases must be addressed immediately by following the procedures contained in Section 4 4 ■ ' The NCDENR Winston-Salem Regional Office (336-771-5000) or Central Office (800-858-0368) must be notified in the event of any stormwater permit noncompliance that may endanger health or the environment Noncompliance includes, but is not limited to, spills and releases Verbal notification must be provided within twenty-four hours of the time that the permittee became aware of the circumstances Written notification must be submitted within five days The written submission must contain ' • A description of the noncompliance and its causes, • The period of noncompliance, including exact dates and times, and, ' . If the noncompliance has not been corrected, the anticipated time it is expected to continue, and steps taken or planned, to reduce, eliminate and prevent reoccurrence of the noncompliance Permit noncompliance that does not endanger health or the environment must be documented and the documentation included with monitoring report submissions The VIlIL U States Environmentdal Protection Agency (USEPA) National Response Center (NRC - 24-hr number 800-424-8802) and the North Carolina Department of Environment and Natural Resources (NCDENR — 24 hr number 800-858-0368) must both be notified in the event of a discharge of petroleum products into a navigable waterway (e g , drainage ditch, creek, pond, etc ) which ' 1 produces a film, sheen, discoloration, or causes a sludge or emulsion to be deposited onto adjacent shorelines, or 2 causes water quality standards to be violated (i e , generally any discharge which ' reaches water) Additionally, the NCDENR must also be notified of a spill of petroleum products, if 1 The spill is 25 gallons or more (even if spill does not reach a waterway), or ' 2 The spill occurs 100 feet or less from a surface water body (regardless of the size of the spill), or 20 Prestige Concrete Products . k-k1mw a er %',' I—Viver11-10►r Plan ECS Project 09 21436 December 6 2012 3 The spill cannot be cleaned up within 24 hours 4 2 POTENTIAL POLLUTION SOURCES Potential sources of pollutants are identified on Figure 2 and in the table below Area Potential Sources Operation Building( Maintenance Petroleum Hydrocarbons from AST filling and Building dispensing C onstauentg of sub -,lances used for vehicle and equipment maintenance (e g , antifreeze, lubricants, parts washer, etc ) Constituents of bagged materials for concrete production (e g, calcium chloride, fiber, etc) Materials for production of test concrete batches Trash dum ster Concrete Truck Parking Petroleum hydrocarbons, solids, metals or ethylene glycol from trucks Dust and residue from concrete residuals Concrete Plant Dust and residue from processing Components of concrete (e g , sand, aggregate, fly ash, cement, additives Fly Ash and Cement Storage Fly ash Cement Sand and Aggregate Stockpiles Sand NgTgate Chemical Storage Faal Comp2nents of additives Wastewater Recycle System Dust and residue Solids from concrete Alkalinity Concrete Truck and Equipment Petroleum hydrocarbons from AST filling and fueling Fueling Petroleum hydrocarbons, solids, metals or ethylene I from trucks orequipment 4 3 SPILL CONTAINMENT EQUIPMENT In the event of a release, facility employees must initiate containment activities The facility must maintain adequate supplies for clean up of minor spills and initial containment of larger releases To appropriately perform these activities, spill response equipment consisting of protective equipment and absorbent socks, pillows, or pads must be maintained Personnel protective equipment including, but not necessarily limited to, goggles and gloves must also be obtained Spill response equipment is to be stored within the site building and by the diesel fuel ASTs 4 4 INITIAL ACTION AND SPILL rRELE A;E R@SrONSE a 1 Any employee discovering a release must immediately notify the Facility Manager The Facility Manager must immediately notify the General Manager of any reportable release 21 F Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 0921436 December 6 2012 Racnnnriinre narennnal +r��.,cz14 n �__�_ _,......— t, r,�. vv� �� ivy a cau �ca� iil� spill response, fse, must' iueflllTy the source and amount of released material and hazards associated with the release The assessment will be performed using observations and/or review of facility records, manifests and mateiial safety data sheets 3 Responding personnel will only proceed with spill containment and/or clean up if they determine response actions will not endanger responders, other employees, or site visitors Responding personnel will utilize appropriate safety procedures and equipment (e g , chemical resistant gloves, splash protective goggles, protective clothing) 4 Responding personnel will immediately block access to the path of the release 5 For small spills, responding personnel will utilize spill equipment or absorbent material to clean the release Debris will be contained in drums or other appropriate containers The General Manager will be responsible for disposal of all contaminated matenals in accordance with applicable laws and regulations 6 For larger spills, the Faci* Manager will determine if the spill can be handled safely by facility personnel If necessary, the Facility Manager will mobilize the Emergency Response Contractor 7 For a release from a tank or transport truck, the piping, hoses, pumps and tank level gauges should be observed to determine if closing valves would stop the spill or I@a'K if the release is in an area of drums or other containers, remove and isolate containers as necessary to determine which containers are leaking If the spill is within a spill containment structure, the structure drain outlet must be checked to assure that it is closed 8 If they can safely be performed, reasonable measures to avoid fires, explosions, and further releases must be executed These measures may include stopping facility operations, collecting and containing released product, and removing or isolating problem containers Evacuate the area if necessary If applicable, the affected equipment and areas must be monitored for leaks, pressure buildup, gas generation, or ruptures in valves, pipes or other equipment 9 Call the Fire Department (Dial 911) and evacuate the site immediately if the spill cannot be handled safely or contained, if surface waters are threatened, if there are injuries or the potential for injuries, if there is fire or the potential for fires, or, if the release could endanger people in or outside of the facility Provide the Fire Department with the following information a caller's name and the site location b any injuries c product involved and approximate volume d flow stopped or continuing e danger to potential conduits (drains, sewers, ditches, surface ,later; f potential for fire 10 Determine if State and Federal notification is required (Section 1 1 of this Plan) If required, initiate notification procedures If warranted, call 911 and notify police, fire department, and/or hospital of incident and possible injuries 22 1 Prestige Concrete Products ' Stormwater Pollution Prevention Plan E'CS Project 09-21436 December 6, 2012 ' 11 Document spill, response, and notification (Appendix VI of this SPPP Plan) Take detailed notes, including names, dates and times, and photographs i 1 ■ 23 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6, 2012 5 0 IMPLEMENTATION 51 INSPECTIONS The facility, including operational areas and stormwater conveyances and controls, must be inspected on a semi-annual basis One inspection must be during the period from January 1 through June 30 The second inspection must be during the period from July 1 through December 31 Other plans such as Spill Prevention Control and Countermeasure Plans require additional inspections The inspections must be documented An Inspection Form is included in Appendix 1/1 Inspections and documentation are the responsibility of the General Manager or his designated representative Corrective actions or maintenance activities must be noted on the inspection forms and tracked to assure that they are completed Documentation of inspections and corrective actions must be appended to this Plan and be maintained as part of the Plan for five years The semi-annual inspection contains all the components required for the SPCC Plan inspection and may be performed instead of that inspection for those months when the inspection schedule overlaps Semi -Annual inspections must include the following A visual appraisal of each storage and material handling area Observations must be made of the condition of the area, proper material storage, evidence of spillsAeaks or pollutants, or the potential for pollutants entering stormwater ruin -off lst ins, rosiduev, ery i0in, debris, stressed vegetation, etc ) 2 A visual appraisal of the concrete batch plant Specific observations must ' be made for residues, leaks, corrosion, and stains indicative of spills or improper equipment operations 3 A visual appraisal of all ASTs and associated loading or unloading and dispensing areas Observations must be made for leaks, corrosion, and stains indicative of spills or improper filling or fueling operations ' 4 A visual appraisal of containment structures and the vicinity of ASTs, observing for settlement, cracks, corrosion, detenoration at joints, stains indicative of spills, other signs that water and/or product is seeping through the structures 5 An inspection and inventory of emergency spill supplies for proper storage ■ and M%JLL iieS vvficient supplies must be restocked or replaced as necessary ' 6 A visual assessment of the wastewater recycle system for evidence of clogging, debris, accumulation of residue ' 24 Prestige Concrete Products Stonnwater Pollution Prevenbon Plan ECS Project 09-21436 December 6, 2012 7 A visual appraisal of the swales, wet detention pond and sediment trap for evidence of clogging, debris, woody plants, erosion, and pollutants entering the stormwater Any leaks or other condition that may result in a significant release must be immediately corrected Any released material, contaminated soil, debris, or other material must be promptly removed and disposed Any evidence of erosion must be addressed as soon as possible 5 2 ANNUAL REVIEW AND UPDATE ' The stormwater discharge permit requires the SPPP be reviewed on an annual basis A comprehensive site compliance evaluation must be performed for this review A Comprehensive Site Compliance Evaluation Form that identifies the specific areas to be reviewed is included in Appendix VII This evaluation must be conducted annually by the General Manager or his designated representative If the comprehensive compliance evaluation overlaps with the semi- annual site inspection, the compliance evaluation may be conducted in place of the semi-annual inspection The comprehensive evaluation will include all items addressed in the semi-annual inspection, additional evaluations necessary to confirm the written plan addresses current facility operations and practices, and review of compliance with the SPPP programs Programs to be reviewed will include preventive maintenance, good housekeeping, inspection, and training Revisions to the ' Plan will be required if the comprehensive evaluation identfies any changes in facility design, operations, or maintenance To be complete; the Comprehensive Oita Complian e E'�aluati0^ IMAM, must iiiLlude a Sigi+led management certification Revisions to the Plan must be made and implemented in a timely manner 5 3 PREVENTATIVE MAINTENANCE 5 31 Equipment Facility personnel conduct daily visual inspections of concrete production and material storage equipment Inspections must include visual observations of reservoirs, hoses, piping, valves, cylinder seals and gaskets, and other parts or systems that could release pollutants if they break or otherwise fail Inspections should also include observations for leaks, corrosion, excessive smoke or other deterioration Facility personnel must conduct preventative maintenance according to manufacturer's schedule on critical equipment, including dust/particulate collection equipment As needed, equipment maintenance may include adjustment, repair or replacement of equipment, parts, and systems SL.J1U1W%An a equipment ii�'un duriiiC�` inspections must be promptly repaired The facility should maintain spare parts anticipated for routine replacement Documentation of preventative maintenance activities must be maintained at the facility 25 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 5 3 2 Material Handling Areas ' To the degree practical for the nature of the facility, material handling areas will be maintained in a neat and orderly manner Paired areas will he nornric l.v cleaner' vf -4 resid Ues Y9.erepe..vwy -1u aGI IUIva U such materials have the potential to enter stormwater runoff ' 5 3 3 Storm Water Control Devices Stormwater control devices will be inspected in accordance with Section 5 1, with additional specific operation and maintenance procedures as follows A The following tasks shall be performed after every_ run-on producing event, or monthly at a minimum 1 Remove debris from trash rack 2 Check/clear obstructions from orifice outlet ' 3 Check pond side slopes and pond embankment Remove trash and repair eroded areas 4 Check sediment levels behind baffles Remove sediment when depth reaches 1/2 baffle ' height l B The following tasks shall be performed every three months ' 1 Inspect stormwater collection system (piping, structures, swales) for proper operation Remove trash, sediments and obstructions from system 2 Inspect nnrap energy disslpatnrs for ernslnn amyl undercuttting Repair aQ I V%J I VU 3 Repair eroded areas and reseed bare spots throughout, to reduce sediment generation 4 Inspect pond outlet devices and channel downstream of dam Repair undercutting or damage to channel lining 5 Check downstream dam face for evidence of seepage or overtopping C The following tasks shall be performed every six months 1 Inspect interior of outlet structure Remove accumulated sediments or obstructions 2 Check pond depth at various locations Remove accumulated sediments if depth is less than 3/4 specified 3 Clear trees and sapling from dam embankment M Prestige Concrete Products , � �Vr^ri«iuir rieri ECS Project 09-21436 December 6, 2012 D General 1 Mow pond sides regularly to maintain maximum grass height of six inches 2 Remove vegetation which grows within pond, except wetland grasses along perimeter 3 Monitor pond drawdown time If drawdown exceeds tabulated time, remove obstructions from riser onf ice 4 Inspect emergency spillway Repair eroded areas and remove obstructions 5 4 GOOD HOUSEKEEPING3 PR ;O;;CE; The facility employs good housekeeping practices to minimize contact of materials with stormwater discharges Specific good housekeeping practices areas follows 1 Each worker is directly responsible for good housekeeping practices in the area in which they are working and for the procedures they are conducting Any improperly ' operating or leaking equipment must be reported to the Facility Manager, who will be responsible for having the equipment repaired or replaced 2 Keep aisles, road and exits clear to maintain a pathway for walking, transporting, materials or emergency response personnel and equipment in the event of an emergency 3 Any outside spills of materials regardless of the size of the spill must be cleaned up immediately No outside spills of chemicals (e g, additives, etc) or oils will be washed into the stormwater system Interior spills must not be swept to the outside The Facility Manager must ensure that personnel understand spill cleanup procedures All used absorbents must be disposed of properly 4 Care must be taken in unloading delivered materials and moving materials at the facility, ".Materials must be unloaded in or moved immediately to the proper storage area Only qualified personnel may operate material handling equipment 5 Care must be taken when filling ASTs or other containers, and when fueling vehicles to minimize spills; overfills, a,^,d dr ippage Any drips, spills or stained soils must be cleaned up immediately 6 Prestige Concrete will follow a maintenance program for inspection, maintenance, upkeep and repair of equipment and processes This involves keeping buildings, equipment and machinery in safe efficient working order and in good repair Any deficiencies found during an inspection will be immediately addressed 27 Prestige Concrete Products Stormwator Pollution Prevention Plan ECS Project 09-21436 December 6, 2012 7 Prestige Concrete will perform regular maintenance and inspection of the dust collection system and baghouse Collected dust will be regularly removed and recycled or disposed of 8 If feasible, equipment maintenance or repairs will be performed in the maintenance facility Waste fluids generated from the maintenance of equipment or vehicles must be properly collected and disposed Containment pans should be used when draining fluids Drained fluids must be transferred to a designated waste storage area as soon as possible Drain pans and other open containers of fluids should not be left unattended unless they are covered or within secondary containment Immediately collect any spilled oil or fluids using absorbents or rags 9 No vehicle or equipment washing may be conducted at the facility unless rinse water discharges to the ciosed-ioop recycle system Cleaning of the truck feed hopper will be conducted using water from the truck water tank Cleaning of the mixing drums will only be conducted using treated water from the wastewater recycle system 10 proper containers v,ill be provided for trash and waste and accumulations removed regularly to prevent overflow 11 Receptacles used for putrescible solid or liquid waste must have a cover, be constructed to prevent leakage, and maintained in a sanitary condition These wastes must be managed to reduce the potential for discharges of stormwater that have come into contact with garbage or waste All seeping, solid or liquid wastes, refuse and garbage must be removed on a regular and periodic basis so as to avoid creating a nuisance or menace 5 5 EMPLOYEE TRAINING All facility personnel working with the industrial processes must be trained in the objectives, procedures and programs contained in this SPPP New personnel must be trained upon their hiring at the facility Facility personnel must receive annual refresher training Additional training must be provided as necessary to address operational modifications, malfunctioning equipment and recent spills Instruction and training will be the responsibility of Facility Manager or his designated representative Documentation of each training or briefing session must be maintained within this Plan for a period of five years (Appendix Vill) Personnel shall be instructed as to 1 Sources of pollutants 2 The responsibility of each person to prevent spills and discharges 3 Good housekeeping procedures 4 Specdic material management practices precautions for each area of operation and applicable preventative maintenance and inspection procedures 5 Proper collection, storage and disposal of residual fluids 6 Proper handling and storage of oils and fluids and fueling procedures 7 Reporting of all spills to the Facility Manager 28 Prestige Concrete Products Stormlvater Pollution Prevention Plan ECS Project 09-21436 December 6, 2012 8 initial response to spills and the location and use of spill control and containment equipment Contractors and temporary personnel must also be informed of facility operation and design features in order to prevent discharges or spills from occurring 5 6 MONITORING AND REPORTING REQUIREMENTS ■ The facility is required to conduct analytical monitoring and qualitative monitoring of stormwater discharges Analytical monitoring requires sample collection followed by laboratory analyses Qualitative monitoring requires visual observation of site stormwater Analytical monitoring requirements are described in Sections 5 61 through 5 6 3 Qualitative monitoring requirements are described in Section 5 6 4 ' 5 61 Analytical Monitoring Sample Collection ' The permit to discharge stormwater and process wastewater from ready mix concrete facilities has monrtonng requirements specific to the type of stormwater or wastewater discharged The permit categorizes facility discharges as follows 1 Stormwater that is not commingled with process wastewater, 2 Stormwater from vehicle maintenance areas that is not commingled with process wastewater, and, 3 Process wastewater associated with rinsing the external surfaces of vehicle and equipment, wetting of raw material stockpiles, and mixing drum cleanout, including commingled stormwater and/or stormwater from vehicle maintenance areas The Prestige Ready Mix facility has one point source discharge from industrial operations at the facility consisting of overflow from the detention pond (outfall 001) Facility stormwater and process wastewater from wetting raw material stockpiles flow directly to the detention pond, as does stormwater from the vehicle maintenance area Wastewater generated from vehicle and equipment cleaning and mixing drum cleanout is treated in a closed loop recycle system and reused for mixing drum cleanout In the event the closed loop recycle system overflows, water discharged from that system would also flow to the detention pond Since the discharge from outfall 001 will consist of process wastewater commingled with stormwater, the requirements for analytical monitoring of process wastewater apply Analytical monitoring for process wastewater must be conducted four times per year, with an increased frequency if laboratory analytical results exceed permit limits or benchmark values Samples must be collected during each of the following collection periods SAMPLE COLLECTION PERIOD Jams 1 to March 31 April 1 to June 30 July 1 to September 30 October 1 to December 31 29 Prestige Concrete Products Sto�r—owaier Poliuton Prevention Plan ECS Project 09-21436 December 6, 2012 If the facility fails to perform quarterly monitoring, immediately increases to monthly monitoring After monitoring requirement reverts to quarterly monitoring, Quality requires continued monthly monitoring the analytical monitoring requirement six months of monthly monitoring, the unless the NCDENR Division of Water As samples from outfall 001 are considered process wastewater, they must be analyzed for the parameters listed in the following table Flow from outfall 001 is expected to occur only during precipitation events Samples collected during precipitation events must be collected during the first 30 minutes of discharge from outfall 001 MONITORING AND REPORTING REQUIREMENTS DISCHARGE CHARACTERISTIC UNIT H standard Total Suspended Solids m Settleable Solids mgA Total Petroleum Hydrocarbons mgA Discharge Duration minutes Total Flow Ions pqr day Total Precipitation* inches *Total precipitation is not a repotted monitoring requirement, but is necessary to estimate total flow For each analytical monitoring event, the total discharge duration and total precipitation must be recorded and the total flow must be calculated or measured Samples must be analyzed for pH, total suspended solids (TSS), settleable solids and total petroleum hydrocarbon co^.caI, —1;o^s The NCDENR requires pH be analyzed within fifteen minutes of sample collection using a calibrated meter which meets NCDENR specifications 5 6 2 Analytical Monitoring Reporting The laboratory analytical results must be entered onto a discharge monitoring report (DMR -- Appendix IX) The DMR must be submitted to the NCDENR within thirty days of receipt of data from the laboratory If no discharge occurs during a sampling period, the monitoring report must be submitted within thirty days of the end of the monitoring period with the statement "no flow " rIn addition to the results of laboratory analyses, the DMR requires reporting of the total discharge duration (minutes) and total flow (gallons) The facility must install a rain gauge and estimate discharge duration for each monitored stormwater event As discussed below, the Simple Method may be used for estimating stormwater flow from outfall 001 The Simple Method calculates the runoff from a watershed based on a relationship between the percent of impervious area and the amount of rainfall ---veiled to runoff The Striple Method estimates flow as follows 1 30 Prestraa Concrete Products Stonr�vater Pollution Prevention Plan ECS Project 09-21 436 December 6 2012 V= 3630 * Rd ' Rv * A *7 48 V = Stormwater flow (gallons) Rd = Storm depth (inches) Rv = Runoff coefficient, where Rv=005+09*lA IA = Impervious fraction (2 23 acres/2 75 acres = 0 8109) A = Watershed area (acres) = 2 75 The DMR requires flow (V) be reported in million gallons Based on the Simple Method, the flow in million gallons would be calculated by multiplying the following V(outfall ool) = 0 058228(I), where I = Total Rainfall (inches) V = Stormwater Flow (MGD) 5 6 3 Effluent Limits and Benchmark Values Wastewater discharges from outall 001 are subject to the effluent limits for process wastewater discharges listed in the following table An exceedence of any of these limitations will result in a violation of the permit conditons Violation of permit limits twice in a row immediately increases the monitoring frequency to monthly monitoring for all wastewater parameters After six months of monthly monitoring, the monitoring requirement reverts to semi-annual monitoring, unless the 4nuUII-ly monitoring rcyuies ioiiiiieIfLAIyf�AfR D;snfMGru�orauyr EFFLUENT LIMITS FOR PROCESS WASTEWATER Parameter Permit Limits H 60to90SU Total Suspended Solids 30 mgA Settleable Solids 5 mgA Total petroleum hydrocarbons do not have an effluent limit, but have the following benchmark value developed for sormwater discharges from vehicle maintenance activities If the benchmark value is exceeded, the facility must conduct the tiered response actions discussed below Tiered reponse actions include an increase in the monitoring frequency, conducting a t stormwater management inspection, identifying causes of the exceedance, and identifying A actions to bring pollutant concentrations within the benchmark range 31 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6 2012 BENCHMARK VALUES Parameter Benchmark Value Total Petroleum Hydrocarbons 15 to TIER ONE BENCHMARK VALUES RESPONSE ACTIONS The first time sampling results exceed the benchmark values for total petroleum hydrocarbons the permittee must perform tier one response actions Tier One rasnnnca actong t-nno;e± of r ............... 1 Conduct a stormwater management inspection of the facility This inspection must be performed within two weeks of receipt of laboratory data The inspection may be conducted using area specific sections of the Comprehensive Site Compliance (Appendix VII) 2 Identify possible causes of the benchmark value exceedence This evaluation may be conducted using the results of the Comprehensive Site Compliance Evaluation 3 Identify potential actions to reduce pollutant values to below the benchmark value This evaluation will require an assessment of applicable best management practices Potential BMPS are listed in Section 3 3 of this report and Appendix X Additional source controls, operational controls or physical improvements to reduce concentrations of the parameters of concern should also be considered 4 Implement the selected actions within two months of the inspection 5 Record each instance of a Tier One Response in this SPPP (Attachment A) Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented TIER TWO BENCHMARK VALUES RESPONSE ACTIONS If sampling results exceed benchmark values for total petrnle.urn hydrocarbons for ' consecutive monitoring penods the permittee must perform Tier Two response actions Tier Two response actions consist of 1 Repeat the required actions for Tier One 2 Begin monthly analytical monitoring for total petroleum hydrocarbons and monthly 1 qualitative monitoring If no discharge occurs during a scheduled monthly monitoring event, submit a DM stating "no flow" 32 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09-21436 December 6, 2012 3 Continue monthly monitoring until three consecutive sample results are below the benchmark value Then return to the semi-annual monitoring schedule 4 Maintain a record of the Tier Two response in Attachment A of the SPPP TIER THREE BENCHMARK VALUES RESPONSE ACTIONS If sampling results for total petroleum hydrocarbons exceed the benchmark on any four occasions during the term of the permit, the permittee must notify the NCDENR Division of Water Quality (DWQ) Regional Office Supervisor in writing within thirty days of the receipt of the fourth analytical result DWQ may take, but is not limited to, the following actions • Require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit, Rescind coverage under the General Permit, and require that the permittee apply for an individual stormwater permit, Require the permittee to install structural stormwater controls, Require the permmee to implement other stormwater control measures, • Require the pemittee implement site modifications to qualify for the No Exposure Exclusion, or • Require the permittee to perform upstream and downstream monitoring to characterize impacts on the receiving waterbody 5 6 4 Qualitative Monitoring Semi -Annual Qualitative Monitoring must be conducted twice each year during an analytical monitoring event The sample collection penods are as follows MONITORING SCHEDULE Sample Collection Period January 1 to June 30 July 1 to December 31 A minimum of sixty days must separate each monitoring event For qualitative monitoring, sampling is conducted by collecting a grab sample at each permitted outfall dunng a "measurable storm event" A "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall, and occurs at least 72 hours after the previously measurable storm event The samples must be collected during the first 30 minutes of discharge from ouffall 001 33 Prestige Concrete Products Etormwater Polloon Prevention Plan ECS Project 09-21436 December 6, 2012 Qualitative monitoring requires an assessment of color, odor, clarity, floating solids, suspended solids, foam, oil sheen, erosion or deposition at the outfall and other obvious indicators of stormwater pollution Qualitative monitoring must be documented on forms contained in Appendix IX Completed forms must be maintained on -site with the Plan If qualitative monitoring indicates existing stormwater BMPs are ineffective or significant stormwater contamination is present, the permittee must investigate causes, evaluate the ' feasibility of corrective actions and implement corrective actions within 60 days This investigation may be conducted using the general sections of the Comprehensive Site Compliance Evaluation and the sections applicable to the outfall of concern (Appendix VII) A written record of the Iinvestigation, evaluation and response actions must be kept in the SPPP if the permitee repeatedly fads to respond effectively to correct problems identified by qualitative ' monitoring, or if the discharge causes or contributes to a water standard violation, DWQ may take, but is not limited to, the following actions Require that the permittee revise, increase, or decrease the monitoring frequency for the remainder of the permit, • Rescind coverage under the General Permit, and require that the permittee apply for an individual stormwater permit, Require the permittee to install structural stormwater controls, or Require the permittee to implement other stormwater control measures 5 7 RECORDKEEPING Facility records must be attached to the Plan and maintained for a minimum of five years Records pertaining to the following shall be included 1 inspections 2 Corrective actions 3 Spill events or other discharges 4 Storm water discharges - quality and quantity 5 Training 6 Discharge of water from containment structures 7 SPPP compliance evaluations 8 List of detergents, additives, polymers, brighteners and any other solvent, cleaning agents or like chemicals used on site in the industrial process Prer.�.-..iitat.,rM maintenance reco ds do not need to be attached to the Plan, but must be kept at the site 34 Prestige Concrete Products Stormwater Pollution Prevention Plan ECS Project 09 21436 December 6, 2012 6 0 ITEMS OF CONCERN 1 There is inadequate secondary containment for the additive tanks The chemical storage facility does not provide containment for the contents of the largest tank 2 There is inadequate secondary containment for the oil tanks located within the ' maintenance facility The single walled steel tanks are located within a budding with floor drains that discharge outdoors These tanks require secondary containment The facility intends on providing secondary containment by replacing the wasting tanks with double - walled tanks 3 In the event of a release, facility employees must initiate containment activities The ' facility must maintain adequate supplies for clean up of minor spills and initial containment of larger releases To appropriately perform these activities, spill response equipment consisting of protective equipment and absorbent socks, pillows, or pads ' must be maintained Spill response equipment is currently stored within the maintenance facility To allow a release to be quickly addressed, spill response equipment must also be stored in the vicinity of the diesel fuel ASTs and the chemical ' storage facility I 35 Il U 8rM DATA 1 [ter I s Atl�fiUE 1 DRAISAf.4'ARF.n961 � � _ / 2 75 ACRES [)TAT 235ACAFS ERV10USSURFACE �--a Apprtss�m�c llrtWnn of Siwmw#ec Flow f/ SoURCE BASE MAP PROVIDED AV TRIAD DESIGN AND ECS FIELD NOTES DATED 10112 x w 4ia®1�3�(L�©fRl1�� SITE PLAN PRESTIQE CONCRETE PRODUCTS 5^'F41i csr 3107 R3 SOUTH FI.M EUGENE STREET is :cuE 1 GREBNSBORO,NC w� F.CS PRUJECC NU uv-21436 Delegation of Authority 1, orb? �WOI - (name), hereby designate the person or specifically described position below to be a duly authorized representative for the purpose of overseeing compliance with general permit No NCG140000 to discharge stormwater under Certificate of Coverage NCG200420 The designee is authorized to sign any reports, stormwater pollution prevention plans and all other documents required by the permit 11 c_ V ff ((�� �f(nagmee''of delegated person or position) �re�-�r 1��10 r-tiF l`frwJ�C�prllpany) -Cioq_.S I w, r c Sit (address) a—.e em-f L o (city, state, zip) C 31-1? R— 10 O-L- (phone) By signing this authorization, I confirm that I meet the requirements to make such a designation as set forth in NCG200000, and that the designee above meets the definition of a "duly authorized representative" as set forth in NGG200000 u I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations Name or�7 ,Co�•/�j Company !/ JV571 q�s' �o�d�Cq odttc"r� Title �r'S,�I �,?q / 21e IC DSignature Date /Z /Z To delegate authority this form must be completed and submitted to the Division of Water Quality, North Carolina Department of Environment and Natural Resources, 1617 Mail Service Center, Raleigh, North Carolina, 27699-1617 NON-STORMWATER DISCHARGE CERTIFICATION Greensboro, North Carolina The following evaluation was conducted to confirm that the facility does not have unpermitted non- stormwater discharges Date of Test or Evaluation Outfall 001 Method used to Test or Evaluate Outfall for Non- Stormwater Discharges (e g , visual inspection during dry weather (preferred method), dye testing, plant schematic review, etc ) Describe results from test or evaluation for the presence of non-stormwater discharge (e g , water present, no water present, unable to inspect, etc } Identify potential source(s) if non -storm water flow is present Indicate if source is permitted and permit number Name of person conducting the test or evaluation I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief, true, accurate and complete I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations Name Title Signature Date 0 a n u CONTAINMENT DRAINAGE FORM Prestige Concrete Products Greensboro, North Carolina Location Date Amount of stored precipitation Oil sheen noted (yes or no) Sample obtained (yes or no) If es, attach laboratory results Drained to ground (yes or no) Treated before discharge (yes or no) If yes, describe treatment Removed from site (yes or no) If removed, company name and address Drainage valve secure/locked Comments Date of Incident Date of Discovery Reported By Documented By Location of Release Release Documentation Prestige Concrete Products Greensboro, North Carolina Time Of Incident Material Released and Estimated Quantity Apparent Cause of Release Time Of Discovery (Name And Postion) (Name And Postion) Weather Conditions Witnesses (name, position, address and telephone number, include statement on separate sheet) Names of Injured and Extent of Injuries Actual/Potential Threats to Human Health, Safety, Storm Sewer, or the Environment Containment and Cleanup Activities Estimated Quantities of Recovered Materials Oil Absorbent Materials Soil Water Other Notified NCDENR USEPA Other Agencies (List) Signature Attach photographs, photo descriptions, site diagrams, witness accounts, letters or notification form, and correspondence and directives from local, state or federal authorities APPENDIX VI SEMI-ANNUAL STORMWATER INSPECTION DOCUMENTATION (Inspection must be performed once during January 1 through June 30 and once during July 1 through IAugust 31) Date SEMI-ANNUAL STORMWATER INSPECTION FORM (Page 1 of 6) Prestige Concrete Products Greensboro, North Carolina Inspected By Evidence of Erosion, Area orderly Improper SpIIIsll-eaks Debris, Residue or Area _ _a„ Cal "VO" Materials or ,. Stressed Comments Present) I Pollutants* Vegetation Present? Operation/ Maintenance Building Concrete Truck Parking Concrete Dian; Fly Ash and Cement Storage Sand and Aggregate Stockpiles Chemical Storage Facility Wastewater Recycle System Concrete Truck and Equipment Fueling `Complete table by initialing of no problems were noted, indicating NIA if not applicable, or describing problems in comments section ON AN ATTACHED SHEET PROVIDE A DETAILED DESCRIPTION OF ANY IDENTIFIED PROBLEMS, REQUIRED ACTIONS, AND DATE BY WHICH ACTION WAS TAKEN Date SEMI-ANNUAL STORMWATER INSPECTION FORM (Page 2 of 6) Prestige Concrete Products Greensboro, North Carolina Inspected By Detention Outfall 001 Sediments- Wastewater Swales and Comments and Required Action Pond tion Trap Recycle Ditches System Evidence of spills/leaks or pollutants? Debris or residue present? Improper materials present? Evidence of erosion or animal activity? Vegetation'w^thy:^ urea acceptable? Trees or shrubs present requiring removal Inlet or outlet require maintenance? Sediment removal required? , INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE WA IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION Date SEMI-ANNUAL STORMWATER INSPECTION FORM (Page 3 of 6) Prestige Concrete Products Greensboro, North Carolina Conducted B 250-gallon 250-gallon 225-gallon Tanis Tank Tank COMMENTS AND H draullc 011 Motor 011 Used OII REQUIRED ACTIONS Check condition of tanks looking for drip marks, discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent pipes, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration, corrosion, evidence of releases from valves or seals Check alarms, gauges and other instrumentation Perform required testing For double -walled tanks, check interstitial space Check condition of nearby area looking for damage corrosion, cracks, presence of leaked or stained material, settling, etc Check that tank valves are securely closed Check inventory of closest spill response equipment Check truck unloading/loading area for evidence of a release *CONDITION INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE N/A IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION m ■a � INN o o Q I= am am IW!11 a fla as a s SEMI-ANNUAL STORMWATER INSPECTION FORM (Page 4 of 6) Prestige Concrete Products Greensboro, North Carolina Date Conducted By 2,500-gallon 600-gallon Tank Tank COMMENTS AND REQUIRED ACTIONS Diesel Fuel Diesel Fuel Check condition of tanks looking for drip marks discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent pipes, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration, corrosion, evidence of releases from valves or seals Check alarms, gauges and other instrumentation Perform required testing Check interstitial space of tanks for the presence of liquid Check condition of nearby area looking for damage, corrosion, cracks, presence of leaked or stained material, settling, presence of vegetation, etc Check that tank vaives are securely closed Check inventory of closest spill response equipment Check truck unload i ngAoading area for evidence of a release *CONDITION INITIAL IF NO PROBLEMS ARE PRESENT, 1N[CA ..1A iF i vT'.PPLivAoLc, OR DESCRIBE PnvoL'crwtS IN CviuinflCf'1T5 3El:TIVIV M !• M M M ® fin I.n M C C = M © d !�J SEMI-ANNUAL STORMWATER INSPECTION FORM (Page 5 of 6) Prestige Concrete Products Greensboro, North Carolina Unto r`nnrlj irtarl Rv Eucon AR Eucon Eucon Accelguard COMMENTS AND 40 Retarder 100 VIER-91 Standard REQUIRED ACTIONS Check condition of tanks and containment tank looking for drip marks, discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent pipes, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration, corrosion, evidence of releases from valves or seals Check alarms, gauges and other instrumentation Perform required testing Check condition of trailer and nearby area looking for damage, corrosion,cracks, presence of leaked or stained material, etc Check that tank valves are securely closed Check inventory of closest spill response equipment Check truck unloading/loading area for evidence of a release = tJ t !m I !� !• I• QERHiI-ARILIUAL S T ORMWA`I ER INSPECTION FORM (Page 6 of 6) Prestige Concrete Products Greensboro, North Carolina Date Conducted B Accelguard Standard Accelguard 80 Eucon MRX COMMENTS AND REQUIRED ACTIONS Check condition of tanks and containment tank looking for drip marks, discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent pipes, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration, corrosion, evidence of releases from valves or seals Check alarms, gauges and other instrumentation Perform required testis Check condition of trader and nearby area looking for damage, corrosion cracks, presence of leaked or stained material, etc Check that tank valves are securely closed Check inventory of closest spill response equipment Check truck unload mg/loadmg area for evidence of a release *CONDITION INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE N/A IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION M t � m � m m A m © 0 C.. © t",J 1101 d IM1111 COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 1 of 11) Prestige Concrete Products Greensboro, North Carolina Date Inspected By ;rca Operations Maintenance BuildingConcrete Truck Parking Concrete Plant Fly Ash and Cement Storage Description in Plan Suitable? Materials and potential pollutants identified in Plan accurately? Location on site map in Plan correct? Area orderly and neat? Improper Materials Present? Evidence of Spills/Leaks or Pollutants? Erosion, Debris Residue or Stressed Vegetation Present? � I *Complete table by initialing if no problems were noted, indicating N/A If not applicable, or describing problems In comments section PROVIDE A DETAILED DESCRIPTION OF ANY IDENTIFIED PROBLEMS, REQUIRED ACTIONS, AND DATE BY WHICH ACTION WAS TAKEN COMPREHENSIVE SITE COMPLIANCE EVALUATION in ,age2of iij Prestige Concrete Products Greensboro, North Carolina Date Inspected By Area Sand and Aggregate Stoc Iles Chemical Storage Facility Wastewater Recycle system Concrete Truck and Equipment Fueling Description in Plan Suitable? Materials and potential pollutants identified in Plan accurately? Location on site map in Plan correct? Area orderly and neat? Improper Materials Present? Evidence of Spills/Leaks or Pollutants? Erosion Debris, Residue or Stressed Vegetation Present? *Complete table by initialina if no problems were noted; Indicating MIA if not annlicabin or describing �,�..... e. __—�__._ rr.......�..., ,,. n^y problems nn connnnnts section PROVIDE A DETAILED DESCRIPTION OF ANY IDENTIFIED PROBLEMS, REQUIRED ACTIONS; AND DATE BY WHICH ACTION 1it'Ac TAKEN M e M M M i�ii Ci C 0 ! ® ® M COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 3 of 11) Prestige Concrete Products Greensboro, North Carolina Date Inspected By Outfatis/Sediment Basins Detention Outfall 001 Sedimentation Wastewater Swales and Comments and Required Pond Trap Recycle System Ditches Action Location on site map in Plan correct? Evidence of w ls/leaks or ollutants? Debris or residue present? Improper materials present? Evidence of erosion or animal active ? Vegetation within area acceptable? Trees or shrubs present requiring removal? Inlet or outlet require maintenance? Sediment removal required? For Outfall 001, do qualitative monitoring results indicate the presence of pollutants in stormwater? For Outfall 001, do analytical monitoring results exceed be permit limits or benchmark limits values? * INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE N/A IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION M tip ti m M M M 11111111W � = = ICJ IN!!111 1111111W COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 4 of 11) Prestige Concrete Products Greensboro, North Carolina Date Conducted By -b�,.. ern__ ���n -g8ll��� 223-gallon -- Tank Tank Tank COMMENTS AND (Hydraulic Oil Motor OII Used OII REQUIRED ACTIONS Description of container in Plan suitable Description of containment suitable? Location on site map in Plan correct? Check condition of tanks looking for drip marks, discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent pipes, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration, corrosion, evidence of releases from valves or seals Check alarms, gauges and other instrumentation Perform required testing For double -walled tanks, check interstitial space Check condition of nearby area looking for damage, corrosion, cracks, presence of leaked or stained material, settling, etc Check that tank valves are securely closed Check inventory of closest spill response equipment Check truck unloading/loading area for evidence of a release "CONDITION INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE WA IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 5 of 11) Prestige Concrete Products Greensboro, North Carolina Date Conducted By 2,500-gallon Ta 500-gallon nk Tank COMMENTS AND REQUIRED ACTIONS Diesel Fuel Diesel Fuel Description of container in Plan suitable? Description of containment suitable? Location on site map in Plan correct? Check condition of tanks looking for drip marks, discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent pipes, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration; corrosion, evidence of releases from valves or seals Check alarms, gauges and other instrumentation Perform required testing Check interstitial spade of tanks for the presence of liquid Check condition of nearby area looking for damage, corrosion, cracks, presence of leaked or stained material, settlina, presence of vegetation, etc Check that tank valves are securely closed Check inventory of closest spill response equipment Check truck unloading/loading area for evidence of a release *CONDITION INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE N/A IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION r 1=1 0 C! M COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 6 of 11) Prestlge Concrete Products Greensboro, North Carolina Date Conducted B Eucon AR Eucon Eucon Accelguard COMMENTS AND 40 Retarder 100 WR-91 Standard REQUIRED ACTIONS Description of container in Plan suitable? Description of containment suitable? Location on site map in Plan correct? Check condition of tanks and containment tank looking for drip marks, discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent _pies, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration, corrosion, evidence of releases from valves or seals Check alarms, gauges and other instrumentation Perform required testing Check condition of trader and nearby area looking for damage, corrosion,cracks, presence of leaked or stained material, etc Check that tank valves are securely closed Check inventory of closest spill response equipment Check truck unloading/loading area for evidence of a release •CONDITION INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE N/A IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION tt�e tt� � >• tttt� ittttl• tttt� � i� i� tttt� ttttl. t� itl•1 o t;= o � COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 7 of 11) Prestige Concrete Products Greensboro, North Carolina Date Conducted By Accelguard Accelguard Eucon MRX COMMENTS AND REQUIRED Standard Sp r ACTIONS Description of container in Plan suitable? Description of containment suitable? Location on site map in Plan correct? Check condition of tanks and containment tank looking for drip marks, discoloration, puddles of spilled or leaked material, corrosion, cracks, other damage, etc Also check tank foundation, and ancillary equipment such as vent pipes, foundation supports, etc Check condition of piping or hose, valves and flanges looking for droplets of oil, discoloration, corrosion, eylrfenr-o of releases from halves or seals Check alarms, gauges and other instrumentation Perform required testing Check condition of trailer and nearby area looking for damage, corroslon,cracks, presence of leaked or stained material, etc Check that tank valves are securely closed Check inventory of closest spill response equipment Check truck unloading/loading area for evidence of a release *CONDITION INITIAL IF NO PROBLEMS ARE PRESENT, INDICATE WA IF NOT APPLICABLE, OR DESCRIBE PROBLEMS IN COMMENTS SECTION COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 8 of 11) Prestige Concrete Products Greensboro, North Carolina Date Inspected B Spill Response Condition Comments and Required Action E ui ment Equipment locations? List equipment present Does equipment meet requirements of Section 4 3 of Plan? *Describe problems, required action and date by which action was taken In the comments section Indicate N/A If not appiicabie 1 1 COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 9 of 11) Prestige Concrete Products Greensboro, North Carolina Date Inspected By Program Area Status Comments and Required Action Spill Prevention and Response Program Status (SPPP Section 4)? Good Housekeeping Program Status (SPPP Section 5 419 I I Preventative Maintenance Program Status (SPPP Section 5 3)? Inspections conducted and documented (SPPP Sections 5 1 and 5 2)? Containment Drainage Documented (SPPP Section 3 2 2)9 Employee Training Conducted and Documented (Section 5 5)9 Analytical Monitoring Conducted and Submitted to NCDENR (Section 5 61, 562and 563 Qualitative Monitoring Conducted? (Section 5 6 4)? *Review program for compliance with Plan requirements including maintenance of required documentation Describe problems, required action and date by which action was taken in the comments section Indicate NIA if not applicable COMPREHENSIVE SITE COMPLIANCE EVALUATION (Page 10 of 11) Prestige Concrete Products Greensboro, North Carolina Date Completed Dy Based on site inspection, review of facility records, and stormwater monitoring reports, determine if any results or recurring conditions indicate a need for' implementation of additional hest management nr�r+roe AY fr11 nF»nnee. n fnnJ�h� r,rn ++..,.... .J. �.+me .. r.ractavv.a vi o chm-A g0s ii f aCA- ty/ F-raC Ices or procedures List any changes in facility storage areas, materials, operations, practices or program areas that require revisions to the Plan Describe any significant spills, leaks or releases that have occurred during the previous three years COMPREHENSIVE SITE COMPLIANCE EVALUATION ' (Page 11 of 11) Prestige Concrete Products Greensboro, North Carolina Eti�"al1 info +kn o#ne,mi—+n .L1011.. i... ii++ i a_. a_. r___1__-- -- u�uuav u1a QW1171YtlRLG1 vuuatia tvt uIG pr ejelil:e UI ilVil'j WI111wa1C1 U- c11 harges and attach a completed non-stormwater discharge evaluation and certification form i This certification is to be completed by an authorized signatory after each annual site compliance evaluation ■ I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure ' that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief, true, accurate and complete I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations 1 Name 1 Title ' Signature Date STORMWATER POLLUTION PREVENTION TRAINING FORM Prestige Concrete Products Greensboro, North Carolina ■ ' Employee Name Date fnitiTl rainin or Annual Signature 1 1 ■ 1 *Training Initial, Annual Refresher, Plan Modification, Spill Follow-up, May also incorporate SPCC Training a I APPENDIX IX MONITORING DOCUMENTATION Qualitative Monitoring Report Discharge Monitoring Report DISCHARGE MONITORING REPORTS Prestige Concrete Products Greensboro, North Carolina Within thirty days of receipt of laboratory analytical data two signed copies of the Discharge Monitoring ' Reports (DMRs) must be submitted to Central Files ' Division of Water Quality 1617 Mad Service Center Raleigh, North Carolina 27699-1617 I• E• ® CI � � � � � E• � � � � 1• � � Ga PROCESS WASTEWATER — Quarterly Discharge Monitoring Report GENERAL PERMIT NO. NCGI40000 CERTIFICATE OF COVERAGE NO NC614— FACILIITY NAME PERSON I.OLLEC NG SAMPLES CERTIFIED LABORATORY Lab # Lab # LIMIT VIOLATIONS? YES i i Non Part A. wastewater Monitoring Requirements SAMPLE COLLECTION YEAR SAMPLE QUARTER ❑Jul -Sept []Oct -Dec Dan -March ❑Aoril-Junp COUN T PHONE NO ADD TO LISTSERVE? []YES ❑NO EMAIL D13C"ARGING imCLASS USA [J_HQW nPNA OTrout DOther OPTIONALINFO Date Samd�e c � gEatand-rd), �Totn) Si apa'611 ScildTotal ,�_( 9e�ftlecib`le M"Uff'"g Discharge M ) low,VH;M17� to Iona/day)'mm/dd/yr)r If wastewater systems have not discharged in this quarter— report 'No Flow" or "No Discharge" here Please make sure to mark the sample quarter above a Report the abbreviation for the type of Authorized Wastewater Discharges here Vehicle and Equipment Cleaning (VE), Raw Material Stockpiles (RM), Mixing Drum Cleanout (MD) Report more than one type if the waste -stream is commingled s if an effluent limit is exceeded twice in a row, the permittee is required to Institute monthly monitoring for that parameter for six months, unless DWQ RC staff notifies you to Continue monrtonng ° pH limits are 6-9 3 U for wastewater discharges to freshwaters, and 6 M 5 5 U for discharges to saltwaters 5 T5S limits are 20 mg/L for wastewater discharges to HQW waters, 10 mg/L for Trout and PNA waters, and 30 mg/L ter all other water classifications Permit Date 711/2010-06/301201-5 Last Revised 07/9 3/11 Page 1 of 2 M M M® e M s M M M iM o� M M M� © M 6 Pi ocess wastewater discharges shall only be monitored for TPH when commingled with stormwater discharges from VMA areas TPH class not have a it r t or wid—stewater, but iustuad is subjeci to benchmarks and provisions of Part IV, Section A, Including the Tiered Response Action Flow rate can be measured continuously or calculated Flow limits for wastewater discharges to HQW waters shall be set to 50% of the Summer 7Q10 Flow as per 15A NCAC 028 0224 Permittees who discharge wastewater to HQW waters shall obtain a Summer 7Q10 flow and report this Information to DWQ, Ifthe permittee cannot obtain a Summer 7Q10 flow for the receiving waters at the discharge location_ the_ ne_rmtttee shall notify DL4'^, and the DR:Q Regional Office may require an annual flow report on a case -by -case basis MAIL ORIGINAL AND ONE COSY OETHIS ANNUAL SUMMARY (INCLUDING ALL -NO FLOW-140 J?1KIHARG ') WfTHIN 30 DAYS OF RECEIPT OF SAMPLE Inn Al END OF MONITORING PERIOD IN CASE OF "NO FLOWi®a Division of Water Quality Attn DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 (919)607-6379 YOU MUST SIGN 7141S CERTIFICATION FOR ANYINFOWATWIV REPORTED° ®I certify, under penalty of law, that this document and all attachments were prepared under my direetlen or supen-tsicn. In a clan,: a vVith a system designed to assure that qualified personnel properly gather and evaluate the Information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the Information, the Information submitted is, to the best of my knowledge and belief, true, accurate, and compieta I am aware that there are significant penaltips for submitting false information, Including the possibility of fines and Imp►isonment for knowing violations BSignature of Permittee) (Drde) Permit Date 7/1/2010-06/3Q/2015 Last Revised 07/13/11 Page 2 of 2 I Aga ENS[�pq Stormwater Discharge Outfaii (SiDO) qualitative Monitoring Report Forgialdance on filIlnp out thisform, please vasmc hap, I /no .ncdenr orL/web/wA_ wslminndessw#tab-4 Permit No �I�%%�/—/—f—,/_/—/ or Certificate of Coverage No Facility Name County- Phone No Inspector Date of Inspection Time of Inspection Total Event Precipitation (inches) Was this a'Representatave Storm Event" or @Measureable Storm Event' as defined by the permit? (See information below) [] Yes ❑ No Please venfy whether Qualitative Monitoring must be performed during a "representative storm event" or "measureable storm event" (requir&ments vary, depending on the permit) Qualitative mo` litoring requirements vary most permits require qualitative monitoring to be performed dunng a "representative storm event" or during a "measureable stow event," However-, some permits do not have this requirement. Please refer to these de_ nt!0ns, if annlimhle A "repmentatave storm event" is a storm event that measures greater than 01 incites of rainfall and that is preceded by at least 72 hours (3 days) in which no story event measuring greater than 01 inches has occurred Am g)PStdBrm event may einntatlrn tin to l Q r nceroxtnu hr w-s of vary precipitation A'measurable stoma event' is a storm event that results in an actual discharge from the permitted site outfall The previous measurable storm event must have been at least 72 hours prior The 72-Maur storm interval does not apply of the perrriittee is able to document that a shorter interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DWQ Regional Office Fay this signature, I certify that this report is accurate and complete to the best of my knowledge (Signature of Permittee or Designee) Page 1 of 2 SUiIU 242, Cast mocifled 10/25/2012 I Outfall Description Outfall No Structure (pope, ditch, etc.) Receiving Stream Descr,be the inn-U-5—Mi-11 afAU-vities that occur within the outfaii drainage area 2 Color Describe the color of the discharge using basic colors (reds brown, blue, etc.) and tint (light, mediurn,, dark) as descriptors 3 Odor Describe any distinct, odors that the discharge may have (Le, smells strongly of all, weak chlorine odor, etc) 4 Clarity Choose the number which best describes the clarity of the discharge, where I is clear and 5 is i,ei-, doudv- ! 2 3 4 5 5 Floating Solids Choose the number Much best describes the amount of floating solids in the stormiwater discharge, where I is no solids and 5 is the surface covered with floating solids I 2 3 4 5 6 Suspended Solids Choose the nuumber which best describes the amount of suspended solids in the stor mwater discharge, where I is no s€ hds and 5 is extremely muddy F 2 3 4 5 7 Is there any foam nn the stores venter discharge' Yes No a Is there an oil sheen in the stormwater discharge? Yes No 9 Is there evidence of erosion or deposition at the outfall? 'des No 10 Other Obvious Radicators of Stormwater Pollution List and describe Note Low clarity, high solids, anal/or the presence of foam, oil sheen, or erosion/deposition maybe indicative of pollutant exposure These conditions warrant further investigation Page 2 of 2 M Za2, Last modified 10/25/Z012 BENCHMARK EXCEEDENCE EVALUATION Prestige Concrete Products Orc.-nsboro, NortI Carolina Outfall # List pollutants for which benchmarks are exceeded Is outfall a representative outfall? If yes, list all oufalls for which monitored outfall is representative List material/equipment located in the watershed of the outfall with a benchmark exceedence and all outfalls for which it is representative Conduct a comprehensive site compliance evaluation Did the inspection conducted for the evaluation indicate the source of the pollutant of concern? If yes, describe the source and the response actions taken to eliminate pollutant discharge If the inspection did not identify the source of the benchmark exceedance complete the following BMP evaluation Potential BMPs Currently being fully Implemented or no For BMP9 not In use, Indicate if implementation may reduce parameter of concern im or no Based on economic and technical feasibility rank potential BIVIPs Spill Prevention and Response Program uvvaa I wuocncc !I ! r I vklram Preventative Maintenance Pr ram Inspections Program Limit Material Storage in Stormwater Conveyance Areas Diversion of Runoff from Outdoor Material Storage Areas Cover Material Storage Areas Dust Collection Closed Loop Recycle System and Solids Management Detention Pond Vecietative Swale, Buffer, or Filter Strip Stormwater Treatament List Others (e g, erosion control, etc } Select a BMP and describe the schedule for implementation Selected BMP may be a currently implemented BMP that can be enhanced :- S. gum y \ , . -� rxmee aCGeeeO}�*r ro7fee Nw�anyE � DAra��_ r�`+s:rru+aez�xe�er �.-�-�,. ate:..•-".:-........r...�.Y.�_ ':" -�' _ i"'i „ Y•'��'TS' i' Ofn PATA 7_"7JCW.-"�+' �..,.....e.. . z-1A =--ii1:73C� SOLID •— _LANDSCAMI - -''l �-•-�r�.''�V ''• � �--- _fir 9 OEM .Rim - -' '• -- _--- -_ - �_ _./-_- --�',�� j - Triad F —---,�-• =— Design i Group } D MA B168EY SITE PLAN p---T 3 4 5 NOTE! $TCFE- TER NgrE6 TIC'! 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